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A world-first process for recycling aluminum-smelter waste to be piloted in Tasmania

Aluminum smelting operations require molten cryolite, also commonly called bath, to serve as the electrolyte and dissolve alumina. A typical smelter produces excess bath over time, and there are few markets for reuse or recycle of this material, especially as…

Enzyme engineering breaks out of the cell

A new approach to enzyme engineering has overcome many of the operating challenges associated with large-scale bio-based manufacturing processes by designing enzymes that can thrive outside living cells, eliminating complexity and improving reaction yields. eXoZymes’ (Monrovia, Calif.; www.exozymes.com) cell-free enzyme…

Nanofibers dramatically increase catalytic activity for ultra-low-iridium electrolysis

Decreasing the dependence on expensive platinum-group metals like iridium is vital for the expansion of “green” hydrogen production via proton-exchange membrane (PEM) water electrolysis. Efforts to develop lower-iridium catalytic components for electrolysis have typically focused on mixing iridium into a…

Substituting cobalt in high-strength alloys

A team of scientists at Pacific Northwest National Laboratory (PNNL; Richland, Wash.; www.pnnl.gov) recently unveiled a modified version of the “superalloy” Inconel 617, in which cobalt — a component of the alloy that is also a critical material with significant…

Nanofiltration approach recovers aluminum from process waste

The industrial production of aluminum involves electrolysis of alumina (Al2O3) in molten cryolite, a mineral used as a solvent for the aluminum oxide raw material. Over time, the cryolite accumulates impurities, such as sodium, lithium and potassium ions, which degrade…

The industry’s most comprehensive biodegradability assessments — even for large polymers

For product developers, understanding a substance’s biodegradability is essential in many applications to ensure compliance with toxicity and environmental regulations. Aropha, Inc. (Cleveland, Ohio; www.aropha.com) has developed a platform for biodegradability testing that reaches far beyond the typical breadth of…

Upcycling of difficult plastics with metathesis

Polybutadiene (PB) and acrylonitrile butadiene styrene (ABS) are widely used polymers in a number of products (including vehicle tires, kitchen appliances, computer hardware, toys and others), but are not generally recycled. Researchers at Oak Ridge National Laboratory (ORNL; Oak Ridge,…

Metal complex surfactants allow reactions in water without organic solvents

One way to develop safer, more-sustainable chemical processes is to substitute potentially harmful chemicals with less-risky alternatives. Organic solvents, which are widely used in industrial processes, can pose health, safety and environmental risks. Researchers at Rice University (Houston, Tex.; www.rice.edu)…

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Algae-based wastewater treatment with lower energy consumption

Algae show promise for removing nutrients like phosphorus and nitrogen from wastewater due to their natural absorption abilities. However, the widespread use of algae-based wastewater treatment is limited by challenges related to system footprint, mass transfer and maintaining optimal conditions…

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Recycling fiber-reinforced polymers with oxygen-free static thermolysis

A new thermolysis technology developed by Composite Recycling (Ecublens, Switzerland; www.composite-recycling.ch) breaks down fiber-reinforced polymers (FRPs) into their fundamental constituents, enabling reuse as valuable feedstock for the creation of new composite materials. “Past efforts to recycle composites have allowed waste…