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The Hidden Constraint: How Decarbonization is Reshaping Steam Systems
Steam systems are among the most deeply integrated — yet routinely overlooked — utility systems in the CPI. As decarbonization initiatives take off, steam systems are impacted in ways that can influence project feasibility, operability and economics Steam systems have…
Application-Specific Valves Deliver Reliability
Engineering valves for a specific application increases performance in challenging and complex chemical processes Valves play a critical role in the chemical process industries (CPI). They help manage capital-intensive operations, protect equipment and support environmental compliance. Rather than relying on…
Autonomous chemistry system identifies high-performing and tunable catalysts
Researchers at North Carolina State University (NCSU; Raleigh; www.ncsu.edu) and the University of North Carolina (Chapel Hill; www.unc.edu), with the support of Eastman Chemical Co. (www.eastman.com), have developed a closed-loop autonomous catalysis platform for identifying high-performing catalyst formulations and for…
Precise molecular order results in remarkably thin monofilaments
A materials-science breakthrough for the production of ultra-fine monofilaments is now being commercialized by startup firm Z-Polymers (Lowell, Mass.; www.z-polymers.com). The company’s Tullomer-branded monofilaments support exceptionally thin functional fibers with low creep and shrinkage, while exhibiting extremely high mechanical strength…
Focus On: Process Control
New version of DCS delivers software-defined capabilities Version 16 of this company’s automation platform has been enhanced with a distributed control system (DCS) and integrated safety instrumented system that delivers software-defined capabilities that reduce automation costs, enhance operational intelligence, improve…
Persistent PFAS problems call for chemical processing ingenuity
It is widely known that the class of chemicals known as per- and polyfluoroalkyl substances (PFAS) leads to persistent contamination in water and soil ecosystems, creating one of today’s most pressing environmental challenges. Now, recently published research findings from Texas…
Spark ablation technology cuts iridium use by 90% in PEM water electrolysis
Proton-exchange membrane (PEM) water electrolysis holds significant promise for “green” hydrogen production, but broader adoption hinges on reducing dependence on costly platinum-group metals, such as iridium. A new production method for ultra-thin nanoporous layers developed by VSParticle B.V. (VSP; Delft,…
Low-energy carbon capture using food-production byproducts
Direct-air capture (DAC) of carbon dioxide from the atmosphere is required to meet climate goals, but highly effective and inexpensive DAC remains elusive. Researchers at ETH Zurich (www.ethz.ch) have developed a novel approach using waste proteins from dairy and tofu…
Facts At Your Fingertips: Comparing Steam and Heat-Transfer-Fluid Utility Systems
While modern steam systems trace their history to James Watt’s steam engine in 1776, heat-transfer-fluid (HTF) systems are more recent, dating to 1926 with the use of diphenyl oxide as a heat recovery agent in power plants [1]. This one-page…
Falling Films in Vessel CIP Applications
Applying an understanding of flow regimes and turbulence to clean-in-place (CIP) processes can optimize CIP cleaning efficiency, reducing water, solvent, energy and chemical use, while maintaining cGMP cleaning performance For vessels and bioreactors in bioprocessing applications, designing clean-in-place (CIP) cycles…