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Tower Doctor: Should a Doctor Diagnose by a Hunch?

Henry Kister shares lessons learned from troubleshooting distillation towers The C2 splitter tower is the final step in ethylene plant distillation. It separates a high-purity ethylene top product (typically a few hundred ppm ethane impurity) from the ethane recycle bottoms.…

Electrolysis at Scale: Unlocking Sustainable Lithium Hydroxide Production

Electrolysis-based lithium refining presents a promising alternative to conventional approaches, offering benefits related to reduced reagent consumption and effluent production, higher-purity products and an improved environmental footprint Electrolysis, a process that uses electric current to drive non-spontaneous chemical reactions, has…

World-first sewage-treatment trial proves comprehensive dual-phase PFAS removal

An ongoing large-scale demonstration project in Australia is the world’s first to apply a foam-fractionation technology to remove per- and polyfluoroalkyl substances (PFAS) in a sewage-treatment plant. The Surface-Active Foam Fractionation (SAFF®) technology developed by EPOC Enviro (Emu Plains, NSW,…

Facts At Your Fingertips: Particle Stress and Feed Requirements for Impact Milling

The chemical process industries (CPI) include many applications of impact comminution to process solid matter, such as minerals, chemical products, foods and pharmaceutical products. This one-page reference discusses conditions for particle fracture and feed characteristics in industrial milling equipment. Particle…

New Technologies Optimize Mixing Processes

Advanced designs and controls achieve complete mixing while reducing batch times In the chemical process industries (CPI), mixing is about more than simply combining raw materials. It plays a central role in product quality and process efficiency, but it is…

Focus On: Temperature Measurement and Control

A temperature monitor to help reveal abnormal conditions The Synchros temperature monitor (photo) is designed to gather surface and ambient temperature data that can reveal abnormal conditions across assets such as pumps, heat exchangers, rotating equipment, steam systems and heat-tracing…

Atomically thin photocatalysts unlock new pollution-degradation capabilities

Researchers at the University of Birmingham (www.birmingham.ac.uk) have demonstrated a new production method for ultra-thin catalysts, unlocking new capabilities for the catalytic breakdown of persistent water pollutants. “The production method takes layered materials as the precursor, disperses them in a…

Chemical-Resistant Polymers in Corrosive Applications

Fluorinated plastics can be used as internal linings in process-equipment components for highly corrosive applications in chemical processing, and material development has allowed conductivity and compliance with food-contact applications The industrial production of chemicals forms the foundation for a wide…

Editor’s Page: Seeking Wise Counsel

The leadership expert Ken Blanchard said “None of us is as smart as all of us” — a phrase that applies to Chemical Engineering's process of editorial decision-making. One source of intelligence is the CE Editorial Advisory Board. We have…

Innovation in Respiratory Protection Systems

Investing in high-performance respiratory-protection technologies not only supports employee health and safety, but also strengthens the reliability and resilience of companies’ operating systems and workflows In countless sectors of the economy, workers are exposed to risks to their respiratory systems.…