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Drive to Zero Process Safety: Mapping Cultural Risk Factors
Proactive culture evaluation closes the gap between root causes and cultural factors to promote sustainable safety leadership while also preventing recurring accidents and chronic incidents Incident investigations commonly show that human factors have led to process safety issues. Yet, despite…
Facts At Your Fingertips: Generative AI Use Cases in the CPI
Many in the chemical process industries (CPI) view generative artificial intelligence (genAI) as a powerful augmentation layer for the modern chemical workforce, and one that can unlock insights faster, lead to leaner operations and provide a more intuitive interface between…
Kiln-free, bio-based “sintering” makes low-carbon, ceramic-like materials
A new process called BioSintering takes advantage of plant-based bio-active molecules to fuse together particles at mild temperatures, yielding an alternative material for conventional ceramic tiles with a much lower carbon footprint. Developed by Dekiln (Manchester, U.K.; www.dekiln.com), the technology…
Novel saltwater fermentation process yields seaweed-based bioplastics
Polyhydroxyalkanoates (PHA) are a class of biodegradable plastic materials that can be produced via a range of biological processes. Due to their versatile production pathways and physical properties, they have become an emerging alternative to fossil-based plastics. A new production…
Can We Skip Pilot and Demonstration Studies?
When scaling up from laboratory experiments to full-scale production, there are a strong set of reasons for constructing intermediate pilot-scale plants, but there are also some scale-up situations where it may pay off to skip the pilot studies Pilot-plant studies…
Pilot plant launched for process that makes lime sustainably from industrial waste
Calcining limestone (CaCO3) to produce lime (CaO) is a key industrial process for making cement, steel and chemicals, among other uses. Lime production is a target for CO2-abatement efforts because it generates a great deal of CO2 emissions, not only…
Scale-Up Considerations for New Technologies
Scaling up new technologies is a strategic challenge requiring foresight and disciplined execution. Success demands designing pilot plants with scalability in mind. Applying a set of principles outlined here can reduce risk, improve investor confidence and enhance the likelihood of…
A faster, lower-temperature method for generating graphite with iron-oxide catalyst
Traditional methods for making graphite involve heating premium needle coke and coal-tar pitch at temperatures above 3,000ºC in a process that requires several days of heating and cooling. A new process developed by researchers at the National Energy Technology Laboratory…
Editor Commentary: Inflection point for interoperability
The idea of vendor-neutral industrial control systems built on open standards that allow for interoperability among hardware and software components has been swirling within the industrial automation industry for the past 12 years, but progress toward this objective to date…
CSB issues final investigation report on July 2023 ethylene oxide release at Dow site in Louisiana
Today, the U.S. Chemical Safety and Hazard Investigation Board (CSB; Washington, D.C.; www.csb.gov) released its final investigation report into the July 2023 explosions, fires, and toxic ethylene oxide (EtO) release at the Dow Chemical Company’s (Dow) Louisiana Operations Glycol II plant…