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New aluminum alloy outperforms traditional aluminum for 3D-printed components

Results from recent testing indicate that automotive components made from a novel aluminum alloy, via 3D printing, outperformed those made from traditional aluminum alloys. Traditional wrought aluminum alloys are challenging to process using additive manufacturing (3D printing), so researchers have…

Accelerating Speed to Market and Sustainability Outcomes Using Digital Twins

An AI-driven digital twin has fundamentally altered the way new products are developed in the automotive sector Your product might be a game changer. But if it takes two years longer than your competitors to bring it to market, that’s…

Preserving federal statistics

Since its introduction in 1963, the Chemical Engineering Plant Cost Index® (CEPCI) has been tracking changes to construction costs for chemical manufacturing and related process facilities. The data from which the CEPCI is calculated come from a carefully selected and…

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Nozzle Penetrations in Pressure Vessels: Two Methods for Reinforcement Design

Pressure vessels are weakened when nozzles must be introduced, and reinforcement is required to compensate. Presented here are two methods for calculating the necessary reinforcement When pressure vessels are penetrated for introducing nozzles, the vessel is weakened and must be…

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Protein nanocages: Selective mini-concentrators for critical metals

Protein nanocages are hollow structures that can be used for a variety of applications in medical fields, including for drug and vaccine delivery. Now, groundbreaking work from the University of Pittsburgh (Pitt; www.pitt.edu) has shown that a class of protein…

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Facts At Your Fingertips: How Purification Unlocks Advanced Chemical Recycling

Chemical recycling refers to a set of technologies that convert plastic waste into raw materials by breaking down long polymer chains into shorter molecules (monomers), enabling the creation new chemicals, fuels or virgin-quality plastics. Key chemical recycling methods for plastics…

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Destroy PFAS and remove perchlorate in a single process

A new water-treatment process is said to be the first to comprehensively destroy per- and polyfluoroalkyl substances (PFAS) while also eliminating perchlorates. The PFASER technology, developed by WSP Global (Montreal, Que., Canada; www.wsp.com) is an advanced electro-oxidation (EO) treatment system…

Focus On: Level Measurement and Control

Solids level probes designed for durability and reliability The VRX series (photo) is engineered to provide dependable point-level detection for powders and bulk solids, even under demanding industrial conditions. A highly visible, onboard status-indicator light changes from green to red…

October 2025 Editorial Roundup Video

Watch the Chemical Engineering editorial staff discuss what to expect from the October issue https://youtu.be/oPBwls6CSt0

Energy Vault, PG&E complete world’s first ultra-long-duration hybrid battery +hydrogen energy-storage microgrid

Energy Vault Holdings Inc., a leader in sustainable, grid-scale energy storage solutions, and Pacific Gas and Electric Company (PG&E), a subsidiary of PG&E Corporation (NYSE: PCG), today announced the successful completion and commercial operation of the Calistoga Resiliency Center (CRC),…