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Pilot plant launched for process that makes lime sustainably from industrial waste
Calcining limestone (CaCO3) to produce lime (CaO) is a key industrial process for making cement, steel and chemicals, among other uses. Lime production is a target for CO2-abatement efforts because it generates a great deal of CO2 emissions, not only…
New technology unlocks longer lifespan for all-solid-state batteries
A new manufacturing technique is helping to overcome some of the major hurdles in developing more reliable and durable all-solid-state batteries. Combining a controlled sintering step with precise passivation, researchers from Paul Scherrer Institute PSI (Villigen, Switzerland; www.psi.ch) focused on…
Kiln-free, bio-based “sintering” makes low-carbon, ceramic-like materials
A new process called BioSintering takes advantage of plant-based bio-active molecules to fuse together particles at mild temperatures, yielding an alternative material for conventional ceramic tiles with a much lower carbon footprint. Developed by Dekiln (Manchester, U.K.; www.dekiln.com), the technology…
Novel saltwater fermentation process yields seaweed-based bioplastics
Polyhydroxyalkanoates (PHA) are a class of biodegradable plastic materials that can be produced via a range of biological processes. Due to their versatile production pathways and physical properties, they have become an emerging alternative to fossil-based plastics. A new production…
Scale-Up Considerations for New Technologies
Scaling up new technologies is a strategic challenge requiring foresight and disciplined execution. Success demands designing pilot plants with scalability in mind. Applying a set of principles outlined here can reduce risk, improve investor confidence and enhance the likelihood of…
Drive to Zero Process Safety: Mapping Cultural Risk Factors
Proactive culture evaluation closes the gap between root causes and cultural factors to promote sustainable safety leadership while also preventing recurring accidents and chronic incidents Incident investigations commonly show that human factors have led to process safety issues. Yet, despite…
Can We Skip Pilot and Demonstration Studies?
When scaling up from laboratory experiments to full-scale production, there are a strong set of reasons for constructing intermediate pilot-scale plants, but there are also some scale-up situations where it may pay off to skip the pilot studies Pilot-plant studies…
Thermal management system for data centers boosts cooling efficiency and shrinks footprint
Fast-growing power densities within the server racks at new data centers often generate enough heat to quickly overwhelm legacy air- and liquid-cooling methods, and managing the thermal load is becoming a constraint for the data-center infrastructure that supports AI. A…
CSB issues final investigation report on July 2023 ethylene oxide release at Dow site in Louisiana
Today, the U.S. Chemical Safety and Hazard Investigation Board (CSB; Washington, D.C.; www.csb.gov) released its final investigation report into the July 2023 explosions, fires, and toxic ethylene oxide (EtO) release at the Dow Chemical Company’s (Dow) Louisiana Operations Glycol II plant…
Air Liquide and Holcim announce carbon-capture project at cement plant in Belgium
Air Liquide S.A. (Paris) and Holcim (Zug, Switzerland) reach a new stage in their collaboration with the signing of an agreement to develop a state-of-the-art carbon capture solution for Holcim’s near-zero cement plant at Obourg in Belgium. Air Liquide has been…