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Can We Skip Pilot and Demonstration Studies?

When scaling up from laboratory experiments to full-scale production, there are a strong set of reasons for constructing intermediate pilot-scale plants, but there are also some scale-up situations where it may pay off to skip the pilot studies Pilot-plant studies…

Editor Commentary: Inflection point for interoperability

The idea of vendor-neutral industrial control systems built on open standards that allow for interoperability among hardware and software components has been swirling within the industrial automation industry for the past 12 years, but progress toward this objective to date…

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Pilot plant launched for process that makes lime sustainably from industrial waste

Calcining limestone (CaCO3) to produce lime (CaO) is a key industrial process for making cement, steel and chemicals, among other uses. Lime production is a target for CO2-abatement efforts because it generates a great deal of CO2 emissions, not only…

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A faster, lower-temperature method for generating graphite with iron-oxide catalyst

Traditional methods for making graphite involve heating premium needle coke and coal-tar pitch at temperatures above 3,000ºC in a process that requires several days of heating and cooling. A new process developed by researchers at the National Energy Technology Laboratory…

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Scale-Up Considerations for New Technologies

Scaling up new technologies is a strategic challenge requiring foresight and disciplined execution. Success demands designing pilot plants with scalability in mind. Applying a set of principles outlined here can reduce risk, improve investor confidence and enhance the likelihood of…

CSB issues final investigation report on July 2023 ethylene oxide release at Dow site in Louisiana

Today, the U.S. Chemical Safety and Hazard Investigation Board (CSB; Washington, D.C.; www.csb.gov) released its final investigation report into the July 2023 explosions, fires, and toxic ethylene oxide (EtO) release at the Dow Chemical Company’s (Dow) Louisiana Operations Glycol II plant…

Air Liquide and Holcim announce carbon-capture project at cement plant in Belgium

Air Liquide S.A. (Paris) and Holcim (Zug, Switzerland) reach a new stage in their collaboration with the signing of an agreement to develop a state-of-the-art carbon capture solution for Holcim’s near-zero cement plant at Obourg in Belgium. Air Liquide has been…

Enhanced automatic loading and unloading systems for freeze dryers

When loading a freeze dryer, human intervention increases the risk of contamination by the operator or the product. ALUS® automatic loading and unloading systems minimize this risk while reducing processing times, improving productivity, and lowering operating costs through the use…

Choosing the Right Toll Processing Partner to Navigate Supply Chain Disruption

In a sector where capacity constraints, regulatory demands, and raw material shortages increasingly threaten day-to-day operations, it is crucial for chemical processors to understand the key factors to consider when selecting a toll processing partner Chemical manufacturers are currently working…

Research project looks to eliminate PFAS and iridium from PEM electrolysis

The PEM (proton exchange membrane) electrolysis process, which is particularly suitable for producing green hydrogen when the supply of electricity from wind power and photovoltaic systems fluctuates, is still very expensive compared to production using fossil fuels. Sustainability is also…