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Recycling bauxite residues and electrowinning iron

Electrochem Technologies & Materials Inc. (Montreal, Canada; www.electrochem-technologies.com) produced pure electrolytic iron (99.995% Fe) using its patented FerWIN process (diagram) — a sustainable zero-carbon iron-making technology — from ferrous sulfate heptahydrate (copperas) originating from the sulfation of bauxite residues. This…

Integrated technologies enhance ‘green’-ammonia economics

Ammonia produced using renewable energy is poised to be a crucial part of the hydrogen value chain as a mechanism for storing and transporting hydrogen. By combining two state-of-the art technologies for ammonia production and hydrogen storage, Hydrofuel Canada Inc.…

Global cement industry supports startups in drive to achieve ‘net zero’ by 2050

Last month, the Global Cement and Concrete Association (GCCA; London, U.K.; https://gccassociation.org) revealed the first six startups that will be backed by its member companies as part of the first ever Innovandi “Open Challenge” in the race to achieve “net…

Drought emphasizes water scarcity

A megadrought in the U.S. Southwest has triggered emergency measures to be taken, as both water and hydroelectric power supplies to millions of people are threatened. The water levels in the two largest human-made reservoirs in the U.S., Lake Mead…

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Chementator briefs

Mercury removal Scientists at Flinders University (Adelaide, Australia; www.flinders.edu.au) have further characterized their sulfur-limonene polysulfide polymer (Chem. Eng., December 2015, p. 12) to understand the conditions under which it can be used as a mercury sorbent. In a recent issue…

Incorporating waste polyethylene into asphalt

An expanding number of products are demonstrating the real-world feasibility of incorporating post-consumer polyethylene (PE) into asphalt paving for roadways and parking lots. The set of demonstration projects — part of the New End-Market Opportunities (NEMO) program, under the auspices…

Relaunching a process that uses 100% H2 for the direct reduction of iron ore

Developed two decades ago, Metso Outotec’s (MO; Helsinki, Finland; www.mogroup.com) Circored process is now being reintroduced as a proven way to help decarbonize the ironmaking process. Developed in the 1990s by the former Lurgi Metallurgie (now part of MO) and…

Scaleup project for simultaneous carbon capture and conversion

A multidisciplinary project to scale up a system capable of simultaneously capturing carbon dioxide from fluegas and converting it to ethanol has received $1.9 million from the U.S. Department of Energy’s Advanced Research Projects Agency-Energy (ARPA-E; Washington, D.C.; arpa-e.energy.gov). The…

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Improved propane dehydrogenation

BASF SE (Ludwigshafen, Germany; www.basf.com) and thyssenkrupp Uhde GmbH (Dortmund, Germany; www.thyssenkrupp-industrial-solutions.com) achieved measurable improvements in the STAR process, a proprietary dehydrogenation process from thyssenkrupp Uhde that can produce propylene from propane feedstocks, or iso-butylene from iso-butane feedstocks. Beginning in…

Facts at your Fingertips: Clean-in-Place (CIP) Systems

Cleaning equipment surfaces is critical for processes involving biological materials to prevent microbial contamination. Clean-in-place (CIP) systems play a key role. In addition to preventing contamination, CIP systems also remove grit, scale and organic matter, which may affect process performance.…