Latest News: Technologies
New smelting furnace enables the use of lower-grade ore in DRI ironmaking
In late October, Metso Outotec Corp. (Helsinki, Finland; www.mogroup.com) introduced the DRI (direct reduced iron) Smelting Furnace to substitute blast furnaces used in iron- and steelmaking. The furnace was developed to tolerate high-slag volumes, which are problematic for a conventional…
Using ‘coke’ to reduce CO2 emissions from steelmaking
Liberty Steel UK (LSUK; London; www.libertysteelgroup.com) has completed trials of ecoke — a sustainable new raw material that can replace anthracite, the main source of charge carbon used in the electric-arc furnace (EAF) of steelmaking, and reduce steel’s carbon footprint…
Iridium-free electrolysis demonstrated for stable hydrogen production
The necessity for precious metals, such as iridium, in water-splitting catalysts is a major challenge in the feasibility of large-scale production of hydrogen using electrolysis. Now, a team of researchers from Rice University (Houston; www.rice.edu) has developed a mechanism for…
Recycling halogens electrochemically
Next April, a six-year, €4-million project will begin that aims to develop an electrochemical process to recover halogens (chlorine, bromine and fluorine) from waste products. Funded as part of the CZS Breakthrough program of the Carl Zeiss Foundation (CZS; Heidenheim…
Supercritical extraction drives ‘molecular washing machine’ for plastic waste
A new recycling process has been developed for scrap polypropylene (PP), a waste stream that is currently underserved by many plastics-recycling facilities. The process, developed by PureCycle (Orlando, Fla.; www.purecycle.com), aims to “wash the plastic molecules” using a series of…
Making more from mining water with electrowinning
A new electrowinning process is being field-trialed at the Prieska copper-zinc mine operated by Orion Minerals Ltd. (Melbourne, Australia; www.orionminerals.com.au) in South Africa, which will enable the production of valuable products, including calcium, magnesium, iron and others, from contaminated mine…
This batch reactor saves time, energy, space and more
Batch reactors are widely used throughout the chemical process industries (CPI), and the basic design has not radically changed for many decades. Nevertheless, precise temperature control of batch processes continues to be a common problem. Now, a new design of…
Selective production of MEG from CO2 in a single step
The startup company RenewCO2 (Piscataway, N.J.; www.renewco2.com) has developed a catalyzed electrochemical process for selectively producing monoethylene glycol (MEG) in a single step using byproduct carbon dioxide from other processes as feedstock. MEG is important industrially because it is the…
New method selectively extracts magnesium salt from seawater
Magnesium metal is important for several emerging potential sustainability-related applications, including carbon capture, low-carbon cement and energy storage. These potential applications are driving efforts to efficiently produce magnesium hydroxide, the raw material for manufacturing Mg metal. It is possible to…
World’s largest AEM electrolyzer launched in California
An emerging electrolyzer technology for renewable hydrogen production is the anion-exchange membrane (AEM), which provides efficiency and cost benefits over other electrolyzer configurations. Until now, most AEM installations have been small, as the membrane assemblies’ size and durability limited the…