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Modern Level-Measurement Technologies for CPI Applications

Advanced level measurement devices enhanced with intelligence solve CPI challenges Chemical processes often require handling media that is corrosive, flammable, explosive or toxic with wide ranges in temperature and pressure and characteristics that include steam, dust, foam, turbulence and condensation.…

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Catalyst developed for conversion of CH4 to methanol

Scientists at the Brookhaven National Laboratory (BNL; Upton, N.Y.; www.bnl.gov) and collaborating institutions have engineered a highly selective catalyst that can convert methane into methanol in a one-step reaction. The system could help make better use of “stranded” natural gas…

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Upcycling gypsum to sulfuric acid in a zero-liquid-discharge demonstration plant

A new demonstration plant is upcycling gypsum (calcium sulfate) — a material that is typically challenging to dispose of — at a metal-refining site using a process that combines salt-splitting electrolysis, caustic direct-air capture (DAC) and mineralization. Travertine Technologies, Inc.…

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Plant Watch: December 2024

Plant Watch Evonik breaks ground on specialty-amine production plant in Nanjing November 11, 2024 — Evonik Industries AG (Essen, Germany; www.evonik.com) has broken ground on its plant expansion for specialty amines in Nanjing, China. The Nanjing plant specializes in producing…

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A more economical process for bio-succinic acid piloted

Bio-based succinic acid has been explored as a renewable building-block for a host of chemicals and polymers, but its production process remains costly due largely to the complicated purification process that generates a large waste stream. Now, researchers at the…

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Tower Doctor: The Case of the Lying Gamma Scan

Henry Kister shares lessons learned from troubleshooting distillation towers This conversation started in a course I was presenting in Sydney, Australia. I was about 15 minutes into my presentation when a delegate from a major petroleum refinery stopped me. “How…

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Facts At Your Fingertips: Steam Trap Operation

Steam is commonly used across the chemical process industries (CPI) for a variety of end uses, including process heating, mechanical drive, moderation of chemical reactions and fractionation of hydrocarbons. Heat exchangers, turbines, fractionating towers, stripping columns, and reaction vessels are…

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Upgrading organic wastewater into fuel feedstocks

Although wastewater streams with high organic content — such as those from breweries and dairy facilities — can be difficult to treat and expensive to dispose of, there is potential to valorize their carbon content with the right process. Based…

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Chem Chronicles: A Look Back on 80 years of Thin-Film Evaporation

Eighty years ago, in 1944, Dr. Hans Müller from Winterthur, Switzerland filed a patent application for a device designed to process liquid substances at the Swiss Federal Institute of Intellectual Property in Bern. Liquids prone to fouling on heated surfaces,…

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Conducting Hazard Reviews: A Practical Guide to Implementing Impactful Process Hazard Analyses

The insights reported here will help guide and encourage engineers in facilitating high-quality and effective hazard analyses in their facilities Undertaking and completing a well-planned hazard review might just be the best thing you ever do on a single day…