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Facts At Your Fingertips: Cooling Tower Basics
Most modern chemical processes require some means of rejecting heat for maintaining process efficiency, product quality and plant safety. Examples of heat rejection include cooling crystallization liquid, cooling reactor effluent, condensing material from a distillation column and cooling steps in…
Advanced Column Internals Support Energy Efficiency
New packings and trays encourage effectiveness and energy efficiency in traditional and emerging applications Equipment for distillation, absorption, stripping, extraction and phase separation plays a major role in the chemical process industries (CPI). However, separation processes are notoriously energy intensive,…
Focus on Pumps
This positive-displacement pump has optimized efficiency The Universal 2 ND positive-displacement pump (U2 ND) Series (photo) significantly expands the WCB pump range, aimed at enhancing reliability and performance, while outperforming other pump styles, such as industrial lobe, gear or progressive-cavity…
Managing “First-of-a-Kind” Projects in the CPI
Developing a new technology from idea to commercial production involves major risks. Presented here are tools that project-management teams can use to mitigate them Technology development in the chemical process industries (CPI) involves designing and building facilities for which there…
Extracting useful proteins from beer-brewing leftovers
Brewers’ spent grain (BSG) is the most significant byproduct of the beer-brewing industry, making up 85% of the total waste. Globally, about 36.4 million ton/yr of spent grain are produced. This spent grain is typically discarded after its primary use…
Chementator Briefs
E-Cracking Last April, BASF SE (Ludwigshafen, Germany; www.basf.com), SABIC (Riyadh, Saudi Arabia; www.sabic.com) and Linde Engineering (Pullach, Germany; www.linde-engineering.com) inaugurated the world’s first demonstration plant for large-scale electrically heated steam-cracking furnaces. Following three years of development, engineering, and construction work,…
A versatile sorbent that can clean metals from wastewater at a lower cost
At the 2024 Spring Meeting of the American Institute of Chemical Engineers (AIChE; www.aiche.org), a team from the National Energy Technology Laboratory (NETL; www.netl.doe.gov) presented on a recently patented technology for the removal of critical and heavy metals from wastewater…
Next-generation encapsulation technology
Nucleic acid-based medications, such as mRNA vaccines, are opening up new therapeutic approaches. These active ingredients must be enclosed inside nanoparticles to ensure that they get to where they are needed inside the body’s cells. The Fraunhofer Institute for Production…
On-demand electric heat can reach near-flame temperatures
Electrification provides an avenue for industrial decarbonization, but many electric-heating options cannot handle the high temperatures and scale required for industrial use. Electrified Thermal Solutions (ETS; Medford, Mass.; www.electrifiedthermal.com) has taken a new approach to industrial heating through its JouleHive…
New microreactors and flow loops improve asphaltene management
Asphaltenes are an ultra-complex fraction of crude petroleum that comprise a diverse population of molecules that vary in size, solubilities, aggregation states and hetero-atom contents. Asphaltene buildup and deposits create many operational and safety issues, and can occur anywhere in…