Reactors are at the core of most processes in the chemical process industries (CPI) and are broken down most broadly by whether their operating mode is non-flow (batch) or continuous. Each reactor type has advantages and disadvantages depending on the…
A laboratory ventilation system that does not work effectively may not keep personnel safe and can produce significant adverse impacts on operations Laboratory personnel treat their ventilation systems as a given. They expect them to be designed right, to always…
Small-scale distillation processes have specific concerns that are different than commercial-scale distillation. Presented here are several topics, including column internals and column-sizing software, considered from the perspective of pilot-scale distillation The design and operation of laboratory- and pilot-scale columns are…
The key technologies shaping industrial process control all work in tandem to support the ultimate goal of plant optimization Process control technologies are at the heart of all chemical process facilities, providing the foundation for safe and efficient plants. As…
Understanding the water chemistry is a first step in preventing heat-exchanger fouling At the two power plants and chemical plant in which this author formerly worked, the fresh-water-makeup supplies (two lakes and an underground aquifer adjacent to a river) all…
Researchers of Karlsruhe Institute of Technology (KIT; Germany; www.kit.edu) and the SMS group GmbH (Düsseldorf, Germany; www.sms-group.com) have developed a new process to reduce CO2 emissions from worldwide steel production by several hundred million tons per year. It is based…
CO2 TO METHANOL Last December, Sumitomo Chemical Co, Ltd. (Tokyo, Japan; www.sumitomo-chem.co.jp) started operating a pilot facility for producing methanol from CO2 at its Ehime Works, located in Niihama City, Ehime Prefecture, Japan. The company aims to complete the demonstration…
The purpose-built FDA-1500 mixer (photo) has a maximum working capacity of 1,500 gal and features a dish-bottom, stainless-steel mix vessel with a 50-psig heating/cooling jacket. The dome-style cover includes multiple charging ports, as well as a hinged manway for major…
A new electrochemical technology for direct-air capture (DAC) of atmospheric CO2 can also produce freshwater from brackish water or brine waste from desalination or wastewater treatment facilities (diagram). The technology, developed by Capture6 (Berkeley, Calif.; www.capture6.org), splits the salt content…
A new pilot plant is demonstrating a proprietary technology for recycling magnet materials from end-of-life (EOL) products, such as electric motors, automobile parts and hard-disk drives. Developed by Cyclic Materials Inc. (Toronto, Ont., Canada; www.cyclicmaterials.earth), the Mag-Xtract process is said…