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Kiln-free, bio-based “sintering” makes low-carbon, ceramic-like materials

A new process called BioSintering takes advantage of plant-based bio-active molecules to fuse together particles at mild temperatures, yielding an alternative material for conventional ceramic tiles with a much lower carbon footprint. Developed by Dekiln (Manchester, U.K.; www.dekiln.com), the technology…

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Drive to Zero Process Safety: Mapping Cultural Risk Factors

Proactive culture evaluation closes the gap between root causes and cultural factors to promote sustainable safety leadership while also preventing recurring accidents and chronic incidents Incident investigations commonly show that human factors have led to process safety issues. Yet, despite…

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Pilot plant launched for process that makes lime sustainably from industrial waste

Calcining limestone (CaCO3) to produce lime (CaO) is a key industrial process for making cement, steel and chemicals, among other uses. Lime production is a target for CO2-abatement efforts because it generates a great deal of CO2 emissions, not only…

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Can We Skip Pilot and Demonstration Studies?

When scaling up from laboratory experiments to full-scale production, there are a strong set of reasons for constructing intermediate pilot-scale plants, but there are also some scale-up situations where it may pay off to skip the pilot studies Pilot-plant studies…

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Facts At Your Fingertips: Generative AI Use Cases in the CPI

Many in the chemical process industries (CPI) view generative artificial intelligence (genAI) as a powerful augmentation layer for the modern chemical workforce, and one that can unlock insights faster, lead to leaner operations and provide a more intuitive interface between…

Focus On: Solids-Handling Equipment

This vacuum system empties containers and minimizes dust The Pneumati-Con ® dilute phase vacuum conveying system (photo) is designed to facilitate dust-free manual dumping and the conveying of materials from small bags or sacks. Additionally, it includes the ability to…

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A faster, lower-temperature method for generating graphite with iron-oxide catalyst

Traditional methods for making graphite involve heating premium needle coke and coal-tar pitch at temperatures above 3,000ºC in a process that requires several days of heating and cooling. A new process developed by researchers at the National Energy Technology Laboratory…

CSB issues final investigation report on July 2023 ethylene oxide release at Dow site in Louisiana

Today, the U.S. Chemical Safety and Hazard Investigation Board (CSB; Washington, D.C.; www.csb.gov) released its final investigation report into the July 2023 explosions, fires, and toxic ethylene oxide (EtO) release at the Dow Chemical Company’s (Dow) Louisiana Operations Glycol II plant…

Air Liquide and Holcim announce carbon-capture project at cement plant in Belgium

Air Liquide S.A. (Paris) and Holcim (Zug, Switzerland) reach a new stage in their collaboration with the signing of an agreement to develop a state-of-the-art carbon capture solution for Holcim’s near-zero cement plant at Obourg in Belgium. Air Liquide has been…

Enhanced automatic loading and unloading systems for freeze dryers

When loading a freeze dryer, human intervention increases the risk of contamination by the operator or the product. ALUS® automatic loading and unloading systems minimize this risk while reducing processing times, improving productivity, and lowering operating costs through the use…