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On-demand electric heat can reach near-flame temperatures
Electrification provides an avenue for industrial decarbonization, but many electric-heating options cannot handle the high temperatures and scale required for industrial use. Electrified Thermal Solutions (ETS; Medford, Mass.; www.electrifiedthermal.com) has taken a new approach to industrial heating through its JouleHive…
New microreactors and flow loops improve asphaltene management
Asphaltenes are an ultra-complex fraction of crude petroleum that comprise a diverse population of molecules that vary in size, solubilities, aggregation states and hetero-atom contents. Asphaltene buildup and deposits create many operational and safety issues, and can occur anywhere in…
Functionalized ionic liquids enhance L-L extraction of Ga and Ge
Gallium and germanium are considered critical materials due to their multiple uses in semiconductors, optics, healthcare and pharmaceuticals, and other high-technology applications. Current solvent-based extraction methods for recovering these elements suffer from significant drawbacks, such as low separation efficiency, poor…
A versatile sorbent that can clean metals from wastewater at a lower cost
At the 2024 Spring Meeting of the American Institute of Chemical Engineers (AIChE; www.aiche.org), a team from the National Energy Technology Laboratory (NETL; www.netl.doe.gov) presented on a recently patented technology for the removal of critical and heavy metals from wastewater…
Plant Watch: June 2024
Plant Watch Asahi Kasei starts operation of multi-module hydrogen pilot plant in Japan May 14, 2024 — Asahi Kasei Corp. (Tokyo; www.asahi-kasei.com) opened a new hydrogen pilot plant in Kawasaki, Japan. In the pilot plant, four 0.8-MW electrolyzer modules are…
Extracting useful proteins from beer-brewing leftovers
Brewers’ spent grain (BSG) is the most significant byproduct of the beer-brewing industry, making up 85% of the total waste. Globally, about 36.4 million ton/yr of spent grain are produced. This spent grain is typically discarded after its primary use…
Tackling the plastics challenge
Plastic products have evolved to play a prominent role in our daily lives. They are generally durable and lightweight, making them ideal for a broad spectrum of applications, such as: improving efficiency of automobiles; extending the shelf-life of foods; providing…
Making cement with 70% lower CO2 emissions
A process commercialized by Fortera Corp. (San Jose, Calif.; www.forteraglobal.com) creates a cement product that reduces CO2 emissions by 70% on a ton-for-ton basis, and can be blended with conventional cement or used as a standalone material to make ready-mix…
Isotope-enrichment process starts commercial production
Traditional isotope enrichment to separate radioactive atoms is highly capital intensive, and the supply chains for the materials are constrained, with the majority of enriching capability located in Russia. In a bid to expand isotope availability and lower costs, ASP…
Advanced Column Internals Support Energy Efficiency
New packings and trays encourage effectiveness and energy efficiency in traditional and emerging applications Equipment for distillation, absorption, stripping, extraction and phase separation plays a major role in the chemical process industries (CPI). However, separation processes are notoriously energy intensive,…