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Upcycling gypsum to sulfuric acid in a zero-liquid-discharge demonstration plant
A new demonstration plant is upcycling gypsum (calcium sulfate) — a material that is typically challenging to dispose of — at a metal-refining site using a process that combines salt-splitting electrolysis, caustic direct-air capture (DAC) and mineralization. Travertine Technologies, Inc.…
Electrochemical Processes for the Chemical Industry
The push toward decarbonization is driving an increased interest in electrochemical processes. Here, the authors share their experience in industrializing these processes The field of electrochemistry offers a disruptive methodology to revolutionize the chemical process industries (CPI) by electrifying processes.…
Facts At Your Fingertips: Steam Trap Operation
Steam is commonly used across the chemical process industries (CPI) for a variety of end uses, including process heating, mechanical drive, moderation of chemical reactions and fractionation of hydrocarbons. Heat exchangers, turbines, fractionating towers, stripping columns, and reaction vessels are…
Catalyst developed for conversion of CH4 to methanol
Scientists at the Brookhaven National Laboratory (BNL; Upton, N.Y.; www.bnl.gov) and collaborating institutions have engineered a highly selective catalyst that can convert methane into methanol in a one-step reaction. The system could help make better use of “stranded” natural gas…
Modern Level-Measurement Technologies for CPI Applications
Advanced level measurement devices enhanced with intelligence solve CPI challenges Chemical processes often require handling media that is corrosive, flammable, explosive or toxic with wide ranges in temperature and pressure and characteristics that include steam, dust, foam, turbulence and condensation.…
Chem Chronicles: A Look Back on 80 years of Thin-Film Evaporation
Eighty years ago, in 1944, Dr. Hans Müller from Winterthur, Switzerland filed a patent application for a device designed to process liquid substances at the Swiss Federal Institute of Intellectual Property in Bern. Liquids prone to fouling on heated surfaces,…
A more economical process for bio-succinic acid piloted
Bio-based succinic acid has been explored as a renewable building-block for a host of chemicals and polymers, but its production process remains costly due largely to the complicated purification process that generates a large waste stream. Now, researchers at the…
New injector technology fundamentally improves combustion flexibility
Conventional combustors that employ air-blast and pressure-swirl injection technologies are very sensitive to fuel properties, especially viscosity, limiting their ability to utilize certain classes of fuels and blends, including bio-based fuels. The new swirl-burst (SB) fuel-injector technology developed at Baylor…
Cost Engineering with Previously Owned Process Equipment
This article made available to you by: Previously used process equipment can offer significant cost advantages in capital construction projects, but there are important questions to consider before pursuing pre-owned equipment Many misconceptions persist in the marketplace about secondhand equipment.…
Conducting Hazard Reviews: A Practical Guide to Implementing Impactful Process Hazard Analyses
The insights reported here will help guide and encourage engineers in facilitating high-quality and effective hazard analyses in their facilities Undertaking and completing a well-planned hazard review might just be the best thing you ever do on a single day…