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Tower Doctor: The Case of the Lying Gamma Scan

Henry Kister shares lessons learned from troubleshooting distillation towers This conversation started in a course I was presenting in Sydney, Australia. I was about 15 minutes into my presentation when a delegate from a major petroleum refinery stopped me. “How…

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Catalyst developed for conversion of CH4 to methanol

Scientists at the Brookhaven National Laboratory (BNL; Upton, N.Y.; www.bnl.gov) and collaborating institutions have engineered a highly selective catalyst that can convert methane into methanol in a one-step reaction. The system could help make better use of “stranded” natural gas…

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Modern Level-Measurement Technologies for CPI Applications

Advanced level measurement devices enhanced with intelligence solve CPI challenges Chemical processes often require handling media that is corrosive, flammable, explosive or toxic with wide ranges in temperature and pressure and characteristics that include steam, dust, foam, turbulence and condensation.…

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New injector technology fundamentally improves combustion flexibility

Conventional combustors that employ air-blast and pressure-swirl injection technologies are very sensitive to fuel properties, especially viscosity, limiting their ability to utilize certain classes of fuels and blends, including bio-based fuels. The new swirl-burst (SB) fuel-injector technology developed at Baylor…

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Successful pilot study of wastewater reuse technology at commercial site

A pilot project evaluating the Electro-Ceramic Desalination (ECD) technology developed by Membrion Inc. (Seattle, Wash.; www.membrion.com) successfully recovered clean water from the reject water of a reverse osmosis (RO) desalination process at a commercial manufacturing site. Membrion’s technology uses ceramic…

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A more economical process for bio-succinic acid piloted

Bio-based succinic acid has been explored as a renewable building-block for a host of chemicals and polymers, but its production process remains costly due largely to the complicated purification process that generates a large waste stream. Now, researchers at the…

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Chem Chronicles: A Look Back on 80 years of Thin-Film Evaporation

Eighty years ago, in 1944, Dr. Hans Müller from Winterthur, Switzerland filed a patent application for a device designed to process liquid substances at the Swiss Federal Institute of Intellectual Property in Bern. Liquids prone to fouling on heated surfaces,…

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Electrochemical Processes for the Chemical Industry

The push toward decarbonization is driving an increased interest in electrochemical processes. Here, the authors share their experience in industrializing these processes The field of electrochemistry offers a disruptive methodology to revolutionize the chemical process industries (CPI) by electrifying processes.…

Facts At Your Fingertips: Steam Trap Operation

Steam is commonly used across the chemical process industries (CPI) for a variety of end uses, including process heating, mechanical drive, moderation of chemical reactions and fractionation of hydrocarbons. Heat exchangers, turbines, fractionating towers, stripping columns, and reaction vessels are…

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Chementator Briefs: December 2024

Sustainable SMR In the pursuit of lowering greenhouse gas emissions, hydrogen has gained much attention as a potentially “clean” energy source. Typically, hydrogen is produced by steam methane reforming (SMR), a process which itself produces greenhouse gases. Efforts to lower…