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Flow chemistry yields a more sustainable route to isocyanates

The wide range of performance properties of polyurethane foams makes them essential in many consumer goods. Thus, there is much effort going into creating a more environmentally friendly production process for polyurethane’s main building blocks, polyols and isocyanates. While much…

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Carbon-neutral calcium carbonate process uses emissions from steel-making plant

Construction is imminent for a carbon-capture project aimed at reducing CO2 emissions from steel production while producing carbon-neutral calcium carbonate. At the U.S. Steel (Pittsburgh, Pa.; www.ussteel.com) manufacturing facility in Gary, Ind., a carbon-capture system designed by CarbonFree (San Antonio,…

AI’s potential in the CPI

One of the aspects of my job that I really enjoy is keeping in touch with new and advanced technologies emerging from the chemical process industries (CPI) — an interest that traces back to my roots as an R&D engineer.…

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New sustainable materials from recycled carbon nanotubes

Recycling materials, such as plastics and metals, is an attractive, but challenging path toward sustainable material manufacture. Now, researchers have made a discovery that may have far-reaching implications in material manufacture by positioning carbon nanotube (CNT) fibers as a sustainable…

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On-demand ammonia production from atmospheric air

Nearly all ammonia is produced using methane via the Haber-Bosch process, which requires high-temperature and high-pressure operation. A new portable prototype device developed by researchers from Stanford University (Stanford, Calif.; www.stanford.edu) and King Fahd University of Petroleum and Minerals (Dhahran,…

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Single-step process for electrified ethylene production

Developing sustainable pathways to ethylene — among the world’s most widely used chemicals — is a key element in decarbonizing the process industries. A new electrolysis technology developed by CERT Systems (Toronto, Ont., Canada; www.co2cert.com) can produce ethylene from CO2…

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Creating ultrathin gold films with the largest continuous area

Thin gold films offer a broad range of benefits for electronics due to their high electrical conductivity and transparency. Current manufacturing methods are unable to achieve gold films thinner than 10 nm, and are also limited in the area and…

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Fire and Explosion Safety: Going Beyond Traditional Protection

A sophisticated approach to fire and explosion safety requires one that expands conventional protection strategies to comprehensively consider storage, containment and tool compatibility Industrial fires and explosions are a serious risk to chemical processing facilities worldwide, threatening significant harm to…

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Make the Most of Alarms

As processes have become more complex and dynamic, alarm management software has evolved, and now provides deep intelligence to keep plant personnel safer, more aware and more efficient There can be little doubt that effective alarms are one of the…

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Business News: February 2025

Plant Watch Messer to construct $70-million air-separation unit in Arkansas January 15, 2025 — Messer Group GmbH (Bad Soden, Germany; www.messergroup.com) has announced a strategic investment of over $70 million to construct a state-of-the-art air separation unit (ASU) in Berryville,…