Proactive culture evaluation closes the gap between root causes and cultural factors to promote sustainable safety leadership while also preventing recurring accidents and chronic incidents Incident investigations commonly show that human factors have led to process safety issues. Yet, despite…
When scaling up from laboratory experiments to full-scale production, there are a strong set of reasons for constructing intermediate pilot-scale plants, but there are also some scale-up situations where it may pay off to skip the pilot studies Pilot-plant studies…
Flow batteries have been widely deployed in large-scale energy-storage applications in recent years, but the low energy density and high cost of the incumbent vanadium electrolyte limit the long-term return on investment of such systems. A new organic redox flow-battery…
Calcining limestone (CaCO3) to produce lime (CaO) is a key industrial process for making cement, steel and chemicals, among other uses. Lime production is a target for CO2-abatement efforts because it generates a great deal of CO2 emissions, not only…
Fast-growing power densities within the server racks at new data centers often generate enough heat to quickly overwhelm legacy air- and liquid-cooling methods, and managing the thermal load is becoming a constraint for the data-center infrastructure that supports AI. A…
Much hydrogen produced via water electrolysis (“green” hydrogen) requires downstream compression for end use or storage. A new electrolyzer concept developed by Supercritical Solutions Ltd. (London; www.supercritical.solutions) produces high-pressure hydrogen using a membraneless technology. “Supercritical’s technology outputs hydrogen at pressures…
Scaling up new technologies is a strategic challenge requiring foresight and disciplined execution. Success demands designing pilot plants with scalability in mind. Applying a set of principles outlined here can reduce risk, improve investor confidence and enhance the likelihood of…
Polyhydroxyalkanoates (PHA) are a class of biodegradable plastic materials that can be produced via a range of biological processes. Due to their versatile production pathways and physical properties, they have become an emerging alternative to fossil-based plastics. A new production…
A new manufacturing technique is helping to overcome some of the major hurdles in developing more reliable and durable all-solid-state batteries. Combining a controlled sintering step with precise passivation, researchers from Paul Scherrer Institute PSI (Villigen, Switzerland; www.psi.ch) focused on…
The idea of vendor-neutral industrial control systems built on open standards that allow for interoperability among hardware and software components has been swirling within the industrial automation industry for the past 12 years, but progress toward this objective to date…