Latest News: Technologies
Plasma plays a part in cleaner ammonia production
Despite the abundance of nitrogen and hydrogen, industrial ammonia synthesis remains an energy-intensive process. Electrochemical methods have been suggested as potentially lower-energy alternatives to traditional ammonia synthesis, but these newer technologies often struggle with achieving key performance metrics. By integrating…
UV-sterilized bioreactor could reduce costs for bioproducts
Capital intensity is among the current constraints on industrial-scale fermentation, because the hardware for steam sterilization of bioreactors is complex and expensive. After recently emerging from stealth status, the startup company Biosphere (Oakland, Calif.; www.biosphere.io) has launched a new reactor…
Efficient cavitation-based method for challenging oil separations
Many separation processes depend on chemical or thermal principles, such as solvent extraction or distillation, but in some cases, mechanical methods can provide effective separations with lower cost and energy requirements. Eirex (Vaughan, Ont., Canada; www.eirex.ca) has developed a proprietary…
First open process automation (OPA) control system at a commercial manufacturing facility
An ExxonMobil Corp. (Spring, Tex.; www.exxonmobil.com) adhesive-resin finishing facility in Baton Rouge, La. has become the first commercial process-manufacturing facility to be controlled by an open, standards-based process automation system. This is a departure from the closed, proprietary systems currently…
Deepwater RO could cut energy use and environmental impact of seawater desalination
Desalination of seawater with reverse osmosis (RO) membranes is a key technology for addressing water scarcity issues around the globe, but seawater desalination is energy-intensive and the brine discharge can create coastal environmental problems. The company Flocean AS (Oslo, Norway;…
On-demand ammonia production from atmospheric air
Nearly all ammonia is produced using methane via the Haber-Bosch process, which requires high-temperature and high-pressure operation. A new portable prototype device developed by researchers from Stanford University (Stanford, Calif.; www.stanford.edu) and King Fahd University of Petroleum and Minerals (Dhahran,…
New sustainable materials from recycled carbon nanotubes
Recycling materials, such as plastics and metals, is an attractive, but challenging path toward sustainable material manufacture. Now, researchers have made a discovery that may have far-reaching implications in material manufacture by positioning carbon nanotube (CNT) fibers as a sustainable…
Carbon-neutral calcium carbonate process uses emissions from steel-making plant
Construction is imminent for a carbon-capture project aimed at reducing CO2 emissions from steel production while producing carbon-neutral calcium carbonate. At the U.S. Steel (Pittsburgh, Pa.; www.ussteel.com) manufacturing facility in Gary, Ind., a carbon-capture system designed by CarbonFree (San Antonio,…
Creating ultrathin gold films with the largest continuous area
Thin gold films offer a broad range of benefits for electronics due to their high electrical conductivity and transparency. Current manufacturing methods are unable to achieve gold films thinner than 10 nm, and are also limited in the area and…
Flow chemistry yields a more sustainable route to isocyanates
The wide range of performance properties of polyurethane foams makes them essential in many consumer goods. Thus, there is much effort going into creating a more environmentally friendly production process for polyurethane’s main building blocks, polyols and isocyanates. While much…