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Rotary Kiln Repair and Replacement

Rotary kilns, essential in catalyst production, require diligent maintenance. Key considerations are presented here Rotary kilns are essential to catalyst production, facilitating the thermal treatment conditions necessary to help ensure that catalysts can meet performance expectations as efficiently as possible.…

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Managing Safety Across Development Stages

For novel process technologies, each development stage brings new safety obligations. This guide provides a practical framework for navigating safety responsibilities from early R&D to commercialization Developing new process technologies — especially those involving hazardous materials or operations at high…

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Barrier Management: Driving Process Safety Improvement

The barrier-management approach to process safety can help organizations better understand and proactively address the risk inherent in their operations Facilities in the chemical process industries (CPI) have many barriers in place to prevent or limit the effects of a…

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Microbial biohydrometallurgy boosts copper recovery from extremely challenging ores

A “plug-and-play” microbial technology enables the recovery of additional copper from low-grade ores when used alongside traditional sulfuric-acid heap-leach methods. Working synergistically within the existing heap-leach infrastructure, the unique microbial communities that have been cultivated by Endolith (Westminster, Colo.; www.endolithmining.com)…

New lithium-battery production concept offers smaller footprint and higher energy efficiency

The market for lithium-ion batteries continues to grow, driven by demands for consumer electronics, renewable energy storage and electric vehicles. The manufacture of these batteries is itself energy-intensive, with production steps that typically involve creating a slurry for a wet-coating…

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Avoiding Problems in Handling Solid Waste

Bulk-solid waste materials present unique handling challenges. Presented here is a discussion on how to navigate those challenges, along with some characterization strategies to avoid them Across industry sectors, solid waste materials are common and highly varied. The complexities of…

Adapting thin-film polymers for membrane separation of liquid hydrocarbons

Thin-film polymer membranes have been very effective for industrial-scale desalination of seawater, but have not been used for separation of liquid hydrocarbon mixtures because oil-separation membranes tend to absorb oil components and swell, which eliminates their size-sieving ability to separate…

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New Technologies Promote Improved Combustion

Innovative burner and combustion systems optimize combustion, improving safety, effectiveness and efficiency while lowering emissions In burner and combustion operations, chemical processors must balance emissions and safety requirements with achieving optimal system performance in a cost-effective way. Further, many chemical…

Sulzer launches polystyrene recycling technology

Sulzer Ltd. (Winterthur, Switzerland) is proud to announce the launch of its licensed EcoStyrene polystyrene recycling technology, a groundbreaking solution for the chemical recycling of contaminated polystyrene materials. The EcoStyrene process addresses one of the chemical recycling industry's most significant…

New CO2-to-CO process commercialized by Axens, IFPEN and SMS Group

Axens, IFP Energies nouvelles (IFPEN; both Rueil-Malmaison, France) and SMS group, have successfully homologated the Carboverseo™ technology. This innovative reverse water-gas shift process, which converts CO2 into CO, is now live and ready to revolutionize the e-fuel industry by providing…