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Single-step process for electrified ethylene production

Developing sustainable pathways to ethylene — among the world’s most widely used chemicals — is a key element in decarbonizing the process industries. A new electrolysis technology developed by CERT Systems (Toronto, Ont., Canada; www.co2cert.com) can produce ethylene from CO2…

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Pilot project planned for thermocatalytic ethanol-to-butene process

In December 2024, the Pacific Northwest National Laboratory (PNNL; Richland, Wash.; www.pnnl.gov) announced a three-year collaborative project with vehicle-tire manufacturer Bridgestone (Tokyo, Japan; www.bridgestone.com) to scale up a thermocatalytic process for converting renewably derived ethanol to n-butene. Conventionally, n-butene is…

Gas-Flow Calculations for Sonic Choking: Revisited

Gas compressibility can lead to choked flow in piping systems. Presented here is an overview of choked-flow geometries in pipes, and examples of how choked flow arises in different pipe layouts The more things change, the more they stay the…

New screw conveyor offers flexibility and easy maintenance

The Helix flexible screw conveyor (photo) features a helicoid screw that rotates within a fixed tube to transport materials efficiently from one point to another. It supports horizontal conveying up to 80 ft and vertical discharge heights of up to…

Deepwater RO could cut energy use and environmental impact of seawater desalination

Desalination of seawater with reverse osmosis (RO) membranes is a key technology for addressing water scarcity issues around the globe, but seawater desalination is energy-intensive and the brine discharge can create coastal environmental problems. The company Flocean AS (Oslo, Norway;…

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Creating ultrathin gold films with the largest continuous area

Thin gold films offer a broad range of benefits for electronics due to their high electrical conductivity and transparency. Current manufacturing methods are unable to achieve gold films thinner than 10 nm, and are also limited in the area and…

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New sustainable materials from recycled carbon nanotubes

Recycling materials, such as plastics and metals, is an attractive, but challenging path toward sustainable material manufacture. Now, researchers have made a discovery that may have far-reaching implications in material manufacture by positioning carbon nanotube (CNT) fibers as a sustainable…

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Fire and Explosion Safety: Going Beyond Traditional Protection

A sophisticated approach to fire and explosion safety requires one that expands conventional protection strategies to comprehensively consider storage, containment and tool compatibility Industrial fires and explosions are a serious risk to chemical processing facilities worldwide, threatening significant harm to…

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Make the Most of Alarms

As processes have become more complex and dynamic, alarm management software has evolved, and now provides deep intelligence to keep plant personnel safer, more aware and more efficient There can be little doubt that effective alarms are one of the…

Quality Control: The Simple but Crucial Details for Safer Manufacturing

Quality control processes can have a reputation for being redundant or tedious, but they play a fundamental role in producing consistent and effective products. When it comes to the manufacturing of products for the medical and life-sciences sectors, these processes…