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Electrochemical route to extracting lithium ions from ‘black mass’ could lead to more efficient battery recycling
Black mass is the powdered material resulting from shredding end-of-life lithium-ion vehicle batteries. For effective recycling, lithium must be efficiently separated from this material, but conventional methods, such as smelting at high temperatures or dissolving in strong acids, require large…
Can You Trust Your Process Simulation Results?
Understanding both the limitations of process simulations and the assessments that can be performed to verify modeling results are important in the design and development of technical processes in many industries Chemical engineers routinely use process simulation software for design,…
New evaporative crystallizer design accelerates direct-air carbon capture
A novel crystallizer has shown promise in lowering costs for direct-air capture (DAC) of CO2 emissions. In recent work published in Nature Chemical Engineering, a research team from the University of Toronto; www.utoronto.ca), led by mechanical and industrial engineering professor…
Field-trials upcoming for salt-based thermal-energy storage demonstration program
Field trials are expected to begin shortly for a high-temperature thermal-storage demonstrator built by AED Energy (London, U.K.; www.aedenergy.com). The field trials follow the successful completion of a test program of the demonstrator at AED’s London facility. The test program,…
Enzymatic splitting process cuts cost and energy consumption for fatty-acid manufacturing
Fatty acids are indispensable ingredients in a broad range of high-value products, including pharmaceuticals, cosmetics, food additives, industrial lubricants and many more. Current commercial production plants usually employ a thermal fat-splitting process that is often not economical for small- and…
Advanced Seals Enhance Safety and Reliability
Premium solutions prevent seal failure caused by extreme chemical process conditions Seals and gaskets are mission-critical components in the chemical process industries (CPI), where seal failure can have catastrophic consequences. While the corrosive and aggressive media and extreme operating conditions…
Facts At Your Fingertips: Mixing in Stirred Tanks
Stirred tanks are common throughout the chemical process industries (CPI), used as batch reactors and continuous-flow reactors, as well as for physical processing of product formulations in which no chemical reaction is occurring. In all cases, fluid mixing — in…
Focus On: Analyzers
This analyzer is designed to improve paper product quality The next-generation Wet End Analyzer (photo) is designed to help paper, board and tissue producers improve wet-end processes to achieve superior product quality, improved process stability and reduced operating costs. With…
Crystal Clear: Perfecting Product Purity Through Recrystallization
In the development of new pharmaceutical ingredients and other high-purity products, carefully controlled crystallization processes can help to eliminate critical impurities and zero in on optimal formulations Historically, small molecules have played a significant role in the pharmaceutical landscape, representing…
2025 CECPI updates: Sept. (prelim.) and July (final)
A federal government shutdown in the U.S. from October 1 to November 12, 2025 disrupted the release of producer price index (PPI) data from the Bureau of Labor Statistics (BLS), so the CE Plant Cost Index (CEPCI) is behind schedule.…