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Upcycling gypsum to sulfuric acid in a zero-liquid-discharge demonstration plant

A new demonstration plant is upcycling gypsum (calcium sulfate) — a material that is typically challenging to dispose of — at a metal-refining site using a process that combines salt-splitting electrolysis, caustic direct-air capture (DAC) and mineralization. Travertine Technologies, Inc.…

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Conducting Hazard Reviews: A Practical Guide to Implementing Impactful Process Hazard Analyses

The insights reported here will help guide and encourage engineers in facilitating high-quality and effective hazard analyses in their facilities Undertaking and completing a well-planned hazard review might just be the best thing you ever do on a single day…

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Modern Level-Measurement Technologies for CPI Applications

Advanced level measurement devices enhanced with intelligence solve CPI challenges Chemical processes often require handling media that is corrosive, flammable, explosive or toxic with wide ranges in temperature and pressure and characteristics that include steam, dust, foam, turbulence and condensation.…

Focus: Packaging

This packaging film is water soluble EcoSol® is a PVOH (polyvinyl alcohol) film (photo) that dissolves in water in minutes. It can be made into bags, pouches and sachets of many different sizes to create an efficient delivery system for…

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Chem Chronicles: A Look Back on 80 years of Thin-Film Evaporation

Eighty years ago, in 1944, Dr. Hans Müller from Winterthur, Switzerland filed a patent application for a device designed to process liquid substances at the Swiss Federal Institute of Intellectual Property in Bern. Liquids prone to fouling on heated surfaces,…

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Methods for Conceptual Capital-Cost Estimation

Conceptual capital-cost estimates are important for assessing the economic viability of proposed projects, but their usefulness depends on understanding how to appropriately apply the estimates Capital cost estimates are a crucial step in order to make prudent decisions regarding any…

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A more economical process for bio-succinic acid piloted

Bio-based succinic acid has been explored as a renewable building-block for a host of chemicals and polymers, but its production process remains costly due largely to the complicated purification process that generates a large waste stream. Now, researchers at the…

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Plant Watch: December 2024

Plant Watch Evonik breaks ground on specialty-amine production plant in Nanjing November 11, 2024 — Evonik Industries AG (Essen, Germany; www.evonik.com) has broken ground on its plant expansion for specialty amines in Nanjing, China. The Nanjing plant specializes in producing…

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A more mechanical method for methanol manufacture

The demand for “green” methanol as a low-carbon fuel is rising, making it a valuable commodity, as well as a promising avenue for waste-carbon utilization, especially since it can be readily produced from “stranded” carbon sources, such as flare gas.…

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New injector technology fundamentally improves combustion flexibility

Conventional combustors that employ air-blast and pressure-swirl injection technologies are very sensitive to fuel properties, especially viscosity, limiting their ability to utilize certain classes of fuels and blends, including bio-based fuels. The new swirl-burst (SB) fuel-injector technology developed at Baylor…