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CSB sends team to investigate explosion at Nebraska biofuels plant

The U.S. Chemical Safety and Hazard Investigation Board (CSB; Washington, D.C.; www.csb.gov) is sending a team to investigate the fatal explosion at the Horizon Biofuels facility in Fremont, Nebraska, that occurred on July 29.  The facility is approximately 30 miles…

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Building Safety Maturity through Mechanical Integrity

Robust mechanical integrity programs can provide a fresh approach to process safety management and can help drive organizations toward operational excellence Every journey begins with understanding where you are and where you want to go. And for any chemical processing…

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Proactive Dust Control Using Advanced Technologies

Integrated solutions include monitoring, collection and control to help manage complex risks Dust control is essential for safety, operational efficiency, product quality and regulatory compliance in the chemical process industries (CPI). Many of the materials handled in chemical facilities are…

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Selection of Pressure Regulators

Selecting pressure regulators can be complicated because many different types exist and each has specific functionalities. Presented here is guidance for evaluating pressure-control needs based on process conditions, and for selecting the best regulator Delivering consistently on-specification products is a…

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Best Practices for Transporting Tanks and Pressure Vessels

When designing and installing new tanks and pressure vessels, chemical plants can be better secured and supported via clear communication with transport engineering and project logistics teams Tasked with storing or holding various critical gases, vapors and liquids at high…

The shifting workforce landscape

A recent Wall Street Journal article [1] described numerous job postings in which employers bluntly describe that they expect employees to hustle and work long hours. The article quotes, for example, a listing that says “If you’re looking for work-life…

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A decarbonized electrolytic process for producing magnesium metal

Magnesium metal is a critical ingredient for aluminum alloys and it is widely used for desulfurization in steelmaking processes. Most magnesium metal is produced in China via high-energy-consumption processes. Now, technology company Magrathea (San Francisco, Calif.; www.magratheametals.com) has developed a…

Avoiding Over-Pressurization in Synthesis Reactions

Uncontrolled exothermic reactions present significant safety risks, including over-pressurization of a reactor. Presented here is information about how runaway reactions occur, and what can be done to avoid them Synthesis reactions are a cornerstone of chemical manufacturing and engineering. Due…

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Low-carbon cement formulated for additive manufacturing of residential housing

Manufacturing traditional cement for concrete is responsible for a sizeable (~8%) portion of overall global CO2 emissions. Meanwhile, anthropogenic global warming is driving the need for housing structures capable of withstanding hurricane-force winds and wildfires. The cement technology company Eco…

Focus on: Pipes, Tubes and Fittings

Reducing wear on pneumatic conveying lines This company’s Smart Elbow® serves to deflect high-speed solid material in pneumatic conveying lines, thus minimizing abrasion and wear on the surface of the pipe. The design is an alternative to a traditional sweep…