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Scale-Up Considerations for New Technologies
Scaling up new technologies is a strategic challenge requiring foresight and disciplined execution. Success demands designing pilot plants with scalability in mind. Applying a set of principles outlined here can reduce risk, improve investor confidence and enhance the likelihood of…
Kiln-free, bio-based “sintering” makes low-carbon, ceramic-like materials
A new process called BioSintering takes advantage of plant-based bio-active molecules to fuse together particles at mild temperatures, yielding an alternative material for conventional ceramic tiles with a much lower carbon footprint. Developed by Dekiln (Manchester, U.K.; www.dekiln.com), the technology…
Pilot plant launched for process that makes lime sustainably from industrial waste
Calcining limestone (CaCO3) to produce lime (CaO) is a key industrial process for making cement, steel and chemicals, among other uses. Lime production is a target for CO2-abatement efforts because it generates a great deal of CO2 emissions, not only…
Focus On: Solids-Handling Equipment
This vacuum system empties containers and minimizes dust The Pneumati-Con ® dilute phase vacuum conveying system (photo) is designed to facilitate dust-free manual dumping and the conveying of materials from small bags or sacks. Additionally, it includes the ability to…
Novel saltwater fermentation process yields seaweed-based bioplastics
Polyhydroxyalkanoates (PHA) are a class of biodegradable plastic materials that can be produced via a range of biological processes. Due to their versatile production pathways and physical properties, they have become an emerging alternative to fossil-based plastics. A new production…
Organic flow-battery electrolyte powered by a supramolecular “handshake”
Flow batteries have been widely deployed in large-scale energy-storage applications in recent years, but the low energy density and high cost of the incumbent vanadium electrolyte limit the long-term return on investment of such systems. A new organic redox flow-battery…
Porous electrodes enable high-pressure electrolysis
Much hydrogen produced via water electrolysis (“green” hydrogen) requires downstream compression for end use or storage. A new electrolyzer concept developed by Supercritical Solutions Ltd. (London; www.supercritical.solutions) produces high-pressure hydrogen using a membraneless technology. “Supercritical’s technology outputs hydrogen at pressures…
Can We Skip Pilot and Demonstration Studies?
When scaling up from laboratory experiments to full-scale production, there are a strong set of reasons for constructing intermediate pilot-scale plants, but there are also some scale-up situations where it may pay off to skip the pilot studies Pilot-plant studies…
Business News: March 2026
Plant Watch Solstice Advanced Materials to expand uranium conversion site in Illinois February 11, 2026 — Solstice Advanced Materials (Morris Plains, N.J.; www.solstice.com) has invested in debottlenecking projects at its facility in Metropolis Works, Ill., resulting in a production expansion…
A faster, lower-temperature method for generating graphite with iron-oxide catalyst
Traditional methods for making graphite involve heating premium needle coke and coal-tar pitch at temperatures above 3,000ºC in a process that requires several days of heating and cooling. A new process developed by researchers at the National Energy Technology Laboratory…