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Industrial Insulation Systems: Material Selection Factors

Thermal insulation systems can provide several functions on piping and equipment in industrial facilities. Some of these are: reduction in energy loss, process control, personnel protection, emissions reduction, condensation, freeze protection, and noise reduction. In the chemical process industries (CPI),…

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Fractionation Column: Pushing capacity limits

Starting around 1970, many new contacting devices became available for use in distillation, absorption and stripping columns. Those devices included high-performance random packings, structured packings, high-capacity structured packings, augmented crossflow trays, counterflow trays and cocurrent flow trays. At the request…

Recover Waste Heat From Fluegas

Adding an organic Rankine cycle system to generate power onsite can help operators optimize the overall economics of combustion-related systems and emissions controls The ever-increasing cost of fuel and relentless push for environmental responsibility are constant factors in the profitability…

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Polymer-Based Piping Systems in the CPI

Polymeric piping systems have been used in well-defined segments of the chemical process industries (CPI) for decades. They have proven their sustainability to manage almost any chemical load up to temperatures of 100°C in the moderate pressure region ( p…

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Controlling Membrane Fouling

The deposition and accumulation of suspended and dissolved particles on membrane surfaces leads to performance loss. Fouling can dramatically reduce the efficiency and economic benefits of a membrane process. The type of fouling and how strongly it appears depends on…

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Counting On Process Analytical Technology

If the debate that culminated in passage of national healthcare reform in the U.S. is any indication of what is ahead for pharmaceutical manufacturers, they should ready themselves for battle. Implementation of the sweeping measure puts the onus on drugmakers…

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Applying CPI Temperature Sensors

When selecting a temperature sensor, don’t fall back on outdated rules of thumb that may no longer be valid, or ‘plug and play’ solutions that may not be applicable Temperature is a critical measurement in the chemical process industries (CPI).…

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Fine-tuning Pump Vibration Diagnostics

To unearth the fundamental causes of vibration-related pump troubles, pump end-users and original equipment manufacturers (OEMs) typically have relied on a concise array of vibration field-test parameters. Conventional trial-and-error vibration troubleshooting methods often fail to achieve the longterm, trouble-free pump…

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Heat Transfer Fluids: System Filtration

OVERVIEW Indirect heating of processes by organic thermal-liquid fluids offers highly reliable operation, and the heat transfer systems are generally treated as low-maintenance utilities. Occasionally, the heat transfer fluid can become contaminated, resulting in the formation of sludge particles, or…

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Successful revamps

My first distillation dream occurred about 30 years ago, and yet, I recall it as vividly as if it were yesterday. In it, my distillation-column design work started with a vapor-liquid thermodynamic model that was widely regarded as perfect. I…