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Technical & Practical

Designing Safer Process Plants

Many individuals and organizations have made important contributions to the creation of inherently safer (IS) products, processes and process plants [1–3]. A brief survey of successful case histories shows that most reported applications relied on only a few of the…

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Hopper inserts for improved solids flow

Storing solid materials in hoppers, bins and silos is ubiquitous in the chemical process industries (CPI), as are challenges associated with dispensing them. In many cases, using vessels with steep cones and smooth walls is enough to provide reliable flow.…

Refinery Operators and Maintenance Technicians: Mapping Competencies

Use this visual mapping method to assess functional qualifications A variety of factors — including a shift in the median age of workers worldwide and the impending skills shortage due to attrition and early retirements — have created a need…

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Achieving Zero Liquid Discharge Status

Water-supply issues are emerging as a national concern with certain sectors coming under increasing scrutiny. This is certainly the case with the ethanol industry. State discharge regulations dictate that plant designs incorporate technological solutions to minimize water use. These designs…

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FRI’s parallel projects

Considering that Fractionation Research, Inc. (FRI) has been performing distillation research since 1954, don’t we have all the answers yet? Not according to the membership. The vendors of trays and packings have had very aggressive R&D programs. New and interesting…

Chemical Protective Clothing

Chemical protective garments are available in a wide variety of fabrics and designs that provide varying levels of protection for chemical process industries (CPI) workers, who may be exposed to chemicals in the form of vapors, liquids and particles. While…

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Solving Common Batch Problems: Controller-Based Systems

Agility, reliability, reporting and sharing of business information are among the key ingredients that have been dictated to modern-day control systems by the competitive pressures facing today’s manufacturers. In short, production must be faster, more efficient and provide actionable data…

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E&C projects Clarifying the Role of the Lead Process Engineer

For any capital-intensive and labor-intensive engineering and construction (E&C) project, the lead process engineer (LPE) plays a pivotal role. To maximize the success of these complex projects, companies that hire E&C companies should be aware of the role that the…

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Infrared Temperature Measurement

Contact-based temperature sensors, such as thermocouples and resistance temperature detectors (RTDs), have demonstrated accurate and cost-effective operation throughout the chemical process industries (CPI). However, there are many applications and settings where they are simply not practical. In those cases, engineers…

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Owners and contractors: Key Metrics Improve Performance

Throughout the chemical process industries (CPI), project owners often track key performance indicators (KPIs) to ensure that all participants are able to attain or improve important performance objectives associated with their investments. For instance, for complex projects involving various contractors…