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Low cost bidding

Raise your hand if you ever regretted going with the low cost bidder. Keep your hand raised if the low cost bidder ever yielded you the highest cost result. If your officemate is staring at you quizzically, pretend to be…

Burner Design for Fuel Flexibility and Efficiency

Combustion provides heat for many industrial processes and accounts for over 80% of the power used by turbines to generate electricity. Over the past several decades, regulatory action and concerns over environmental air pollutants, such as oxides of nitrogen (NOx),…

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Non-ideal Gas Calculations Using Analytical Residuals

Many operations involving ideal gases are readily calculated using a basic knowledge of thermodynamics. Non-ideal gas behavior, however, can deviate significantly from that of ideal gases, and in some cases, large errors can be introduced in process calculations if a…

Eliminating Potential Process Hazards

Originally published in the April 1, 1985 issue, this 21 page article contains timeless recommendations for ensuring plant safety. This article is available in pdf form only. Please click on the pdf tab at the top of the article to…

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Tips for Selecting Highly Efficient Cyclones

[Originally published in the May 1995 issue of Chemical Engineering] Cyclone dust collectors have been used - and misused - all over the world for more than 100 years. One reason for the misuse is a common perception among users…

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Time for action: Support has ended for Windows 2000 in industrial automation

All good things come to an end. And so it is with Microsoft extended support and security updates for Windows 2000,which ended in July 2010. Any manufacturer with industrial applications that are based on Windows 2000 may wisely be considering…

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‘I do not believe in entrainment’

It was the Dr. James R. Fair Heritage Distillation Symposium at the Chicago AIChE meeting last month. I had decided to finally give a presentation about something that has been bugging me since October 28, 1974, my first day as…

PEMS: The Low-Cost Alternative To Emissions Monitoring

Regulatory authorities around the world require continuous emissions monitoring of certain pollutants from large combustion sources. There are two main technologies for monitoring these emissions on a continuous basis — the more traditional one relies on sampling and analyzing exhaust…

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Flexible Heat Exchanger Networks

The ever important aim of energy efficiency in the chemical process industries (CPI) is brought closer to its target by the practice of energy recovery in heat exchanger networks (HENs). When heat exchangers are designed to work together to exchange…

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Distillation Back Mixing: Impact on Batch Yields

Several case histories illustrate the benefits of identifying and correcting poorly designed reflux and product-handling systems Manufacturers of specialty chemicals are routinely required to reduce costs and increase the production of their high-value products. Specifically, competitive pressures from the developing…