Piping leakage due to corrosion has the potential to cause catastrophic fires and damage to process equipment in petroleum refining and other chemical process industries (CPI) facilities. When such incidents occur, a large amount of damage and a long downtime…
These simple strategies can be used to speed up and increase the success rates of R&D projects Research and development (R&D) projects usually require significant time, effort and manpower to become successful. Despite the significant resources spent on R&D projects,…
Determining the proper preliminary size for centrifugal pumps during the initial stages of any pump-specification exercise requires numerous calculations and assumptions. This article reviews the steps needed to size centrifugal pumps during the early stages of a project, to support…
Figure 1. A handful of ceramic proppants is shown here Carbo Ceramics This article covers permitting and directly related design issues associated with thermal processes using drying and calcining for the production of both proppant sand and ceramic proppants (Figure…
Supplying steam that meets process needs while protecting steam-system components, such as boilers and steam turbines (Figure 1), against scale, fouling and corrosion, requires purified feedwater (condensate plus makeup water). Depending on the steam pressure required, the specific approach of…
Pressure-relief valves are widely and effectively used in situations where the pressure in a process vessel rises to above the vessel’s design-pressure rating. Proper relief-valve sizing is critical to plant and process safety to permit fluids sufficient flow area to…
Because natural gas supplies are significantly increasing due to the rising exploitation of shale gas, mainly in the U.S., propane prices are decreasing. Coupled with low propane prices, ethylene producers are shifting to lighter feedstocks (more ethane, less naphtha), which…
Non-chemical water treatment methods generally utilize electricity to prevent scale formation, mitigate corrosion and control microbial growth. When properly applied, non-chemical water-treatment technologies help plants reduce chemical consumption, minimize waste and possibly save water and energy. The following descriptions outline…
Waste heat recovery (WHR) is essential for increasing energy efficiency in the chemical process industries (CPI). Presently, there are many WHR methods and technologies at various stages of implementation in petroleum refineries, petrochemical, chemical and other industry sectors. Increasing energy…
An industrial compressed-air system is expected to supply air of defined quality, required pressure and desired quantity to all the plant air and instrument air consumers. With air being one of the most critical utilities of a chemical plant, a…