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Sodium Hypochlorite Chemical Production

Sodium hypochlorite (NaClO) is the active constituent in chlorine bleach, a strong oxidizer and bleaching agent. Increases in household bleach demand are driven mostly by population growth. In turn, population growth and its corresponding increases in water consumption — coupled…

Filtration and Separation In Sulfur Recovery

Sulfur is a major contaminant in the oil and gas industry that exists in various forms and requires separation from both water and process streams. In recent years the removal of sulfur species has received increasing attention because of safety…

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Boosting Energy Efficiency in Chemical Manufacturing: A Look at Cogeneration

Many chemical manufacturing processes require large amounts of energy, and chemical companies are faced with the constant challenge of determining how to use that energy as sustainably as possible. More and more chemical companies are prioritizing a range of energy…

Combined Heat and Power for the CPI: Modern Concepts

The continuing development of natural gas extraction from shale deposits, known simply as shale gas, is fueling the growth of simple- and combined-cycle power plants. Much coal-fired power is being replaced by these technologies. In addition, though, simple- and combined-cycle…

Runaway Reactions: Ignore the Chemistry at Your Peril

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Avoiding Runaway Reactions

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Design Safety Instrumented Systems with Relevant Data

Users design safety instrumented systems to bring the risk of identified process hazards to within tolerable levels, using application-specific risk models, user inspection schedules, and safety data for the devices under consideration. A key problem when designing such systems is…

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Integrating Gas Turbines Into CPI Facilities

To realize the best possible thermal efficiency, gas turbines should be integrated into chemical process industries (CPI) plants, but doing so can be difficult and requires special consideration. Specifically, in some CPI units, while the turbine’s shaft is driving an…

Beware of Flow-Accelerated Corrosion

Many chemical process industries (CPI) facilities utilize high-pressure steam generators to produce both electricity and process steam. This technique is commonly known as combined heat and power (CHP). A popular approach in recent years has been to select a combined-cycle…

Responding to Environmental Inspections

One of the most unsettling experiences in a company’s existence may be the surprise regulatory inspection by a representative of the U.S. Environmental Protection Agency (EPA) or a State Environmental Agency. What if you refuse to let them in? What…