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Boosting Energy Efficiency in Chemical Manufacturing: A Look at Cogeneration

Many chemical manufacturing processes require large amounts of energy, and chemical companies are faced with the constant challenge of determining how to use that energy as sustainably as possible. More and more chemical companies are prioritizing a range of energy…

Combined Heat and Power for the CPI: Modern Concepts

The continuing development of natural gas extraction from shale deposits, known simply as shale gas, is fueling the growth of simple- and combined-cycle power plants. Much coal-fired power is being replaced by these technologies. In addition, though, simple- and combined-cycle…

Safety-Instrumented Systems: Focus on Measurement Diagnostics

This article provides guidance to the designer and operator of a safety-instrumented system (SIS), with an emphasis on conducting measurements. The use of best practices to ensure the strength of the overall system design, and the use of instrument diversity…

The Direct Integration Method: A Best Practice for Relief Valve Sizing

What if someone were to tell you that there is one method available for sizing relief valves that applies to virtually every situation, including two-phase flow and supercritical fluids? And what if they told you that method is more accurate…

Gas Hazard Definitions and Data

The detection of gases in plant environments has a critical and wide-ranging role in the chemical process industries (CPI). Among the major applications of gas detection are limiting personnel exposure to hazardous chemicals, preventing explosive atmospheres, protecting the environment and…

Runaway Reactions: Ignore the Chemistry at Your Peril

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Avoiding Runaway Reactions

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Design Safety Instrumented Systems with Relevant Data

Users design safety instrumented systems to bring the risk of identified process hazards to within tolerable levels, using application-specific risk models, user inspection schedules, and safety data for the devices under consideration. A key problem when designing such systems is…

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Integrating Gas Turbines Into CPI Facilities

To realize the best possible thermal efficiency, gas turbines should be integrated into chemical process industries (CPI) plants, but doing so can be difficult and requires special consideration. Specifically, in some CPI units, while the turbine’s shaft is driving an…

Beware of Flow-Accelerated Corrosion

Many chemical process industries (CPI) facilities utilize high-pressure steam generators to produce both electricity and process steam. This technique is commonly known as combined heat and power (CHP). A popular approach in recent years has been to select a combined-cycle…