Propylene is the second most important intermediate in the petrochemical industry after ethylene, and its global demand is dominated by the production of polypropylene. However, the growing use of natural gas from shale deposits as a raw material for steam…
Pressure vessels are common in the chemical process industries (CPI) and they range widely in size and complexity. Process engineers may be tasked with inspecting a new pressure vessel or with witnessing hydrostatic testing of a vessel. In addition, engineers…
Corrosion and deposition in boilers, steam turbines and many types of process equipment are among the most expensive causes of outages in utility and industrial steam plants. Deposits and scale buildup on heat-transfer surfaces reduce efficiency, and when allowed to…
Dust is a critical consideration in the chemical process industries (CPI) from both a process safety standpoint — as a potential fire and explosion hazard — and from an occupational safety standpoint — as a potential worker exposure hazard. Reinforcing…
A plant turnaround is always challenging in the chemical process industries (CPI). But with proper planning and reliable procedures in place, last-minute time crunches and failures can be prevented. When haste combines with faulty methods, costly problems result. This article…
Olefin dimerization is a reaction where two molecules of a monomer combine to form a dimer. It can be utilized to produce normal butenes from ethylene, which can be provided by a steam cracker. Dimerization of ethylene is generally applied…
When the U.S. Occupational Safety and Health Administration (OSHA) revised the U.S. Hazard Communication Law, U.S. 29 CFR 1910.1200, in May of 2012, it set off an avalanche of change in the environmental, health and safety (EH&S) circles of American…
The topic of carrying out process engineering calculations in the most effective manner can be considered in these four ways: 1. The purpose of the calculation 2. The content of the calculation 3. The method used to carry out the…
CUI — that acronym should be enough to capture your attention. All chemical process industries (CPI) plants are aging — and some are aged, especially in the U.S. and Europe. Corrosion under insulation (CUI) should be regarded as a silent…
Gear units play a critical role in a diverse array of chemical process industries (CPI) facilities, to match the speed of a selected driver with the speed of the driven equipment. Today, they are used extensively in pumps, turbines and…