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Optimization of Spray Drying with Exhaust-Gas Recirculation

Energy recovery in spray-drying processes can reduce production costs, but involves trade-offs. Using milk powder as an example, this article describes a spreadsheet method to evaluate exhaust-gas recirculation scenarios for optimizing spray drying Dairy processing is among the most energy…

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Steam Reboilers: Condensate Vessel Balance to Reboiler is Important

Properly locating a simple 1–2-in. balance line can make all the difference in successful reboiler operation Steam reboilers are crucial to production in petroleum refineries and petrochemical plants, representing huge capital investment in distillation columns. Regardless of the investment made…

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Facts At Your Fingertips: Preventing Leaks in Small-Diameter Piping

Editor's note: The content in the following column is adapted from the following article: Palluzi, R., Leak Prevention in Small-bore Piping and Tubing, Chem. Eng., October 2020, pp. 22–25. The original article can be found here.  Leakage can negatively affect…

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The Chemical Regulatory Landscape: Navigating Compliance Challenges

Achieving regulatory compliance is often viewed as overly complicated or restrictive, but a good understanding of the current regulatory landscape can help fuel business growth and efficiency When talking about modern manufacturing, few sectors experience as much regulatory scrutiny as…

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An Overview of Non-Combustion Clean Air Technologies

Selecting an effective system for controlling air pollution can help to achieve balance between environmental stewardship and industrial productivity Air pollution is an ongoing worldwide concern that impacts people and ecosystems across the globe. The emission of pollutants like particulate…

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An Introduction to Canned Motor Pumps

Canned motor pumps (CMPs) are designed to prevent emissions by eliminating the mechanical seal. Provided here is an overview of CMPs, along with information on common uses Emissions from process equipment not only pose safety and environmental risks, they also…

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Building Better Seal-Support Systems for Pumps

Adhering to API 682 guidelines will create safe, efficient and effective mechanical-seal supports in pumping systems In the 1980s, mechanical seals became the most frequently used sealing technology in petroleum refineries and chemical plants. The American Petroleum Institute (API; Washington,…

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Safely Operating a Heat-Transfer-Fluid System

Being aware of and understanding potential hazards are crucial for operating a heat-transfer-fluid system safely A significant number of industrial processes require heating or cooling with precise temperature control. Maintaining this temperature control can be achieved through several industrial practices,…

Management and Maintenance Strategies for Valves

Asset criticality and risk are primary among the many factors that must be considered to appropriately manage valves throughout their lifecycle Asset strategies usually define how assets will be treated in the different phases of an asset lifecycle, from acquisition…

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Breaking New Ground: AI’s Role in Biomanufacturing

Advanced technologies employing artificial intelligence (AI) and deep-learning models can reshape product inspection and quality control in bioprocesses, but users must understand both the capabilities and limitations of such digital platforms for optimal implementation Artificial intelligence (AI) has revolutionized the…