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Technical & Practical

Bulk Solids: Optimizing Screw Conveyors

Despite their apparent simplicity, the complexity of these conveying systems demands proper design and an understanding of the underlying principles Screw conveyors play a major role in a wide variety of industrial operations that involve the handling of bulk solids.…

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“Green” Ethylene Production Provided by Intratec Solutions

With a global nominal capacity of about 140 million ton/yr, ethylene is among the main petrochemicals produced worldwide, and is a key building block for the industry. Ethylene is produced mostly via steam-cracking of petroleum-based feedstocks, such as naphtha. Ethylene…

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Plot Plan Design: Process Requirements

It is important to conceptualize plant layout in terms of both ideal location and optimal geographical positioning of equipment components For any chemical process facility, the cost of improper or sub-obtimal plant layout can be enormous. Designers are generally well…

The Impact of Off-BEP Pump Operation

Best-efficiency point (BEP), the flowrate at which a pump operates at its highest or optimum efficiency for a specific impeller diameter, is a key consideration when assessing pump performance. While most pumps do not consistently operate at their exact BEP,…

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Methane Reforming: A Guide

A wide range of factors must be taken into account before selecting the most appropriate reforming technology From the agrochemicals sector to steel production, from petroleum refineries to chemicals production — many sectors of the chemical process industries (CPI) would…

Temperature Effects for High-velocity Gas Flow

Guidelines are presented to better understand the temperature profiles of high-velocity gases In high-velocity gas flows, such as those that may occur within the discharge piping of a pressure-relief or depressurization valve, the temperature experienced at the wall of the…

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Technology Profile: Sugar Inversion

The substance known colloquially as table sugar is actually sucrose, a disaccharide composed of fructose and glucose. Sucrose is a major agriculturally derived product with an established industry for its extraction, processing and supply. It is mainly employed as a…

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Distillation Column Modeling

Process simulation methods are used to evaluate the performance of proposed distillation systems and improve the performance of existing ones. The most common approaches for modeling distillation processes can be broadly divided into equilibrium and non-equilibrium methods. This article provides…

Fire-Water Pumps for CPI Facilities

FIGURE 1  Fire-water pump assemblies are typically skid-mounted to ease installation and operation. Shown here is an example of a skid-mounted, diesel-engine-driven, fire-water pump package   Fire-water pumps are critical machines that save lives and prevent chemical process industries (CPI)…

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Solids Handling: Using Flowsheet Simulation to Improve Process Design

Using flowsheet simulation to model processes involving granular solids — either those that are entirely separate from fluid processes or those that are combined with them — has many advantages for improving the process design. These include avoiding unplanned downtime,…