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Technical & Practical

Sustaining Effective Process Safety Programs at CPI Facilities

The elements needed for excellence in a process safety program are known, but achieving top-level process safety performance requires sustained effort and focus Efforts to achieve excellent process-safety performance at chemical process industries (CPI) facilities are nothing new [1]. Experience…

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Technology Profile: Nitrobenzene Production

This column is based on “Nitrobenzene Production from Benzene – Cost Analysis,” a report published by Intratec. It can be found at: www.intratec.us/analysis/nitrobenzene-production-cost. Nitrobenzene is an important chemical intermediate. More than 95% of nitrobenzene is used in the production of…

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Facts at your Fingertips: Centrifuge Separation Capacity

This one-page reference describes how to measure the capability of a given centrifuge to separate solids from a liquid phase. G-force The centrifugal force developed by a centrifuge is expressed as a multiple of the force of gravity. This force,…

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Sampling System Design: Managing System Variables

Understanding the effect of flowrate, velocity, density, viscosity, pressure drop, friction, components and sample line sizes will help you design a sampling system The primary goal when designing an analytical sampling system is to ensure timely, accurate measurements. The sooner…

Avoiding SIL Misconceptions

Engineers must refine their foundational understanding of process safety in order to avoid common misconceptions about safety instrumented systems, including safety integrity level (SIL) definitions Learnings from major industrial process accidents occurring over the past half century have driven awareness…

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Evaporators: Design Concepts and Equipment Selection

This primer provides guidance on key aspects to consider when designing and specifying evaporators, which are used in a diverse array of industrial sectors Industrial evaporators are used to remove a solvent from a non-volatile solute to obtain a concentrated…

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Technology Profile: Production of ammonium nitrate

This column is based on “Ammonium Nitrate Porous Prills Production Process – Cost Analysis,” a report published by Intratec Solutions. It can be found at: www.intratec.us/analysis/ammonium-nitrate-production-cost. Ammonium nitrate (NH4NO3) is one of the most commercially important ammonium compounds, both in…

Facts at your Fingertips: Removal of Particulate Matter from Industrial Processes

Controlling and reducing particulate matter pollution from industrial operations is a key environmental and human health objective. In chemical process industries (CPI) facilities, airborne particulate matter can result from combustion of fuels, or from process operations, such as dust from…

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Storage Tanks: Snapshots of Failures, Damages and Inspections

Lessons learned from past failures provide insight and know-how needed toinspect and operate storage tanks reliably Storage tanks are a common sight at many facilities of the chemical process industries (CPI). Tanks are part of our everyday life and they…

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Standard ASME B16.5 Flanges: Bolt Tightening and Target Loads

Using the approach outlined here, piping engineers can select the most appropriate bolt-tightening technique based on pressure class and flange size, and calculate the required torque or tool pressure if hydraulic tensioning tools are used In the majority of industrial…