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Lessons Learned in the Classroom: Tower Pressure and Capacity

Henry Kister shares lessons learned from troubleshooting distillation towers In my courses, I discuss the effect of column operating pressure on flooding and capacity. There are two counteracting effects: The volatility effect increases in importance at higher pressures and for…

Facts At Your Fingertips: Lifecycle Cost Analysis Basics

When evaluating capital projects in the chemical process industries (CPI), there are many scenarios in which there are important differences between the alternatives in terms of capital, operations and maintenance and decommissioning costs. In these cases, decisions must be made…

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Rotary Drying: Developing a Process in a Test Setting

Testing not only illustrates proof of process and provides other critical assurances, but it also reveals the parameters necessary to reliably yield consistent results Drying is an integral tool in pretreating and finishing bulk solids, which helps producers to meet…

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Facts At Your Fingertips: Gas Dispersion in Liquids

Injecting gases through a diffuser into a liquid is an important aspect of many operations in the chemical process industries (CPI). Important applications include dissolving reactant gases into a liquid phase for further reaction (such as in hydrogenation, oxidation, ozonation),…

Selection Guide for Solids-Drying Systems

Information provided here offers a basic primer on the features and functions of dryer types, with a focus on fluidized-bed dryers, for moisture control in industrial operations The ability to control the moisture of solid materials while drying plays a…

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Scrolling or Pushing? Choosing the Right Type of Filtration Centrifuge

Understanding the working principles of scrolling and pushing centrifuges can help when deciding which type to use. Feed properties and other factors also play a role When looking for a proven solution for mechanical dewatering, you will most likely come…

Steps to Improve Safety Challenges in Hazardous Environments

Compliance with industry- and machinery-specific safety standards and classifications is essential to make the safest possible environment for plant personnel, especially those working in potentially hazardous conditions Navigating the world of industrial safety standards can feel like being in uncharted…

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Tower Doctor: X-Raying The Patient: Gamma Scanning Vapor Cross-Flow Channeling

Henry Kister shares lessons learned from troubleshooting distillation towers In 1988, the author led a team to troubleshoot a chemical tower that was revamped to achieve a small increase in capacity (up to 4%) by increasing the tray hole areas…

Facts At Your Fingertips: Heat-Transfer Fluid System Venting

Heat transfer fluids (HTFs) provide heating and cooling of process equipment, including reactors, autoclaves, distillation columns, reboilers, mixers and dryers. HTF system designs should provide for effective system venting, both of residual water at startup and of degradation products during…

Magnetic-Drive Positive-Displacement Pumps for Chemical Processing Applications

Advances in sliding-vane and internal-gear seal-less pump technologies can provide many benefits when compared to centrifugal pumps or more well-known positive-displacement pump options Facilities in the chemical process industries (CPI) use a wide array of flowing substances that must be…