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Pilot Plant Cost Estimating: Make Intelligent Use of Contingency

    The first two installments of this three-part series (CE, November 2005, pp. 40–45, and December, pp. 42–47) dealt mainly with the major methods for estimating the capital costs of pilot plants. This final installment begins with a look…

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Applying Thermo? Then Guard Against Misconceptions

    In process engineering and design, thermodynamics theory is applied to real and complex chemical-process applications. Software design simulators, such as HYSYS, PROII and Aspen Plus, serve as powerful tools that simplify process thermodynamic calculations. They eliminate the need…

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Avoid Leakage in Pipe Systems

    Leakage costs industry millions of dollars every year. For example, a few small leaks in a facility using air at 100 psig, with an electric consumption cost of about 6¢/kWh, can waste more than $22,000 annually. Delaying the…

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Keeping fast-track projects from going off the rails

Whether working on retrofits or new-plant construction, engineers involved with chemical-process projects nowadays are likely to find themselves under pressure to reach completion quickly, sometimes even at the cost of bypassing traditional procedures and project controls. The downside becomes a…

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Get the Most From High-temperature Heat-transfer-fluid Systems

      Although water and steam are the ideal media for heat transfer, there are often situations when other heat-transfer fluids are called upon to perform this function in the chemical process industries (CPI). Thus there are, at the…

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Cyclone — Design Tips

Cyclones are among the simplest and most easily fabricated pieces of processing equipment. They are used extensively in the chemical process industries (CPI) for gas-solids separation. In petroleum refineries, for example, cyclones are used in the reactors and regenerators of…