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Know Your Hydrogen-Supply Options

    At present, around 540 billion Nm3 of hydrogen is produced worldwide, and the trend is upward (Hydrogen: The Real Action Is Today, CE, February, pp. 28ff). The numerous chemical-process and other industrial applications of this colorless, odorless gas…

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Will Mass Flow Solve All Your Segregation Problems?

Most chemical processes must produce products that are uniformly mixed. There have been many articles written about preventing particle segregation during bulk solids flow; and ensuring a mass flow pattern is a common suggestion. But mass flow alone is not…

A Modern Approach to Solvent Selection

    Solvents have been used for centuries and in all type of industries for the processing, manufacturing and formulation of goods. In the chemical process industries (CPI), solvents are used in various process-operation steps such as separation (of gas,…

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Process Water Treatment – Challenges and Solutions

    Depending on their location and on other factors, chemical-process-industries (CPI) plants obtain their process water from a diverse range of sources (see Process Water Supply — the Big Picture, Chem. Eng., May 2005, pp. 32–34.). The water from…

Minimize Trapped Components in Distillation Columns

Minor components trapped in distillation columns can react to form solids that cause major problems. The conventional responses to this situation focus upon dealing with the solids after they have become formed. A better strategy consists of preventing or minimizing…

Consider Alternate Fuels To Cut Costs

    Fuel costs rose sharply in 2005 because of hurricane damage to U.S. interests in the Gulf of Mexico, and international developments in the oil supply market. Competing fuels — coal and natural gas — rose in price in…

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Short-Cut Piping Costs

    Engineers often need to predict the cost of piping and pipefitting associated with a process unit. Even though detailed prices are available, finding and organizing them takes time and costs money. For those needing a quick method of…

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Managing Water Pollution  

    Groundwater, surface wa-ter, wastewater, drinking water: it’s all essentially the same stuff. Whichever stage of the water cycle you care to look at, chemical engineers are to be found — either trying to stop water from becoming polluted…

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Project Success Builds On a Well-Defined Scope

    A clear definition of what a project will include can go a long way in helping to reach the desired objective. Spending the time upfront to seek input from pertinent parties and to scope out the details can…

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Stress Analysis for Piping Systems Resting on Supports

    Piping-flexibility and stress analysis are required in the design of most piping systems before the piping is installed in a chemical-process or other plant. It is intended to ensure the safety of the plant and thus protect the…