The infrared approach to temperature monitoring is especially useful in situations where process temperatures are extremely high, the target is in motion, and the need to avoid contaminants is significant Accurate temperature measurement can often be quite challenging, especially in…
Early predictions suggested that solvents would eventually be eliminated from industrial applications because of health and environmental concerns. After a short period of a small decline in solvent use in 1990s, the solvent demand is now growing steadily…
When faced with the complexity of predicting powder flow, it is tempting to reduce a material’s flow behavior to a single number or even a flow function. The method presented here, however, compiles a number of relevant parameters into a…
There are several reasons why composite fiberglass-reinforced-plastic (FRP) pipe has been replacing conventional pipe, and why this still relatively new material (see box, p. 46) should be kept in mind whenever piping is being specified for a new…
Among pilot plants, those in petrochemical or petroleum-refining service pose special risks of fire and/or explosion. The key strategies to minimize those risks are these: properly conducted preconstruction safety reviews; leaktight design and construction; close attention to area…
It’s an old saw, but I’ve long held that process development is very much a team effort. Developing safe, robust and scaleable chemical processes calls for close collaboration between synthesis chemists, process development engineers and pilot plant personnel.…
Liquids are accumulated and stored in tanks of various shapes and sizes throughout the chemical process industries (CPI). A small number of companies have made the design, fabrication and erection of these vessels their specialty. Initially, however, it…
Fundamental to the chemical process industries (CPI) — whether specialty or bulk chemicals, pharmaceuticals, food products, minerals processing, environmental protection or other products or activities — is the need for mixing. The wide variety and complexity of mixing…
Cartridge trays, defined below, can be the perfect hardware solution for distillation columns that are less than 3 feet (0.9m) in diameter and have a unique need for trays. Packing is usually the preferred choice for small-diameter columns, but there…
Typical process utilities include electricity, process steam, refrigerants, compressed air, cooling water, heated water, hot oil, process water, demineralized water, municipal water, and river, lake, or ocean water. For preliminary cost estimates, waste disposal cost can also be…