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Engineering Practice: Hydrogen-Pinch Analysis Made Easy

An automated spreadsheet method can quickly help minimize fresh hydrogen consumption while maximizing hydrogen recovery and reuse in petroleum refineries and petrochemical complexes In petroleum refineries and petrochemical complexes, there are many hydrogen consumers, such as hydrotreaters, hydrocrackers, isomerization units…

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Zirconium and its Alloys: For Extreme Sulfuric Acid Applications

One of the earliest applications for zirconium in the chemical process industries (CPI) is for sulfuric acid service. Used commonly during the manufacture of chemicals as a catalyst, dehydrating agent, absorbent, or an oxidizing or reducing agent, sulfuric acid is…

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Cover Story Part 1: Compressed Air: Exploring the Need For Temporary Systems  

Compressed air is often referred to as the fourth utility, and yet for an upstart business or process there is no commercial infrastructure that provides a core supply as exists with gas, electricity and water. When a need for compressed…

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Cover Story Part 2: Compressed Air: Your Most Expensive Utility  

Compressed air is your most expensive utility. This is a fact that has been documented time and time again. It takes 7 to 8 hp of electricity to produce 1 hp in an airtool. In many plants, the compressed air…

Piping for Process Plants Part 6: Testing and Verification

This sixth and final part of a series of articles [ 1 – 5] on piping for process plants discusses practical issues of leak testing and verification of piping systems. Read Part 5 here. Leak Testing Leak testing and pressure…

Technology Showcase: Carbon Capture and Storage

  Carbon capture and storage (CCS) is an area of technology that has received national and international attention. CCS is seen by some as a way to reduce carbon dioxide (CO2) emissions into the atmosphere and thereby decrease the threat…

An Integrated Approach to Industrial Security

To many, the concept of a "smart plant" involves integrating critical process subsystems and instrumentation with the goal of streamlining operations, increasing production and, simply put, making more money. But looking at the bigger picture, the true goal of having…

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Warming Up to Accurate Temperature Measurement

Accurate temperature measurement is not difficult. It does, however, require you to think about accuracy from specification and selection, all the way up to installation and operation of your temperature-measurement sensor. There are opportunities to improve accuracy during each of…

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Engineering Practice: Designing Steam Stripping Columns for Wastewater

  FIGURE 1. In a typical system for wastewater treatment, the liquid feed is introduced at the top of the column and steam is introduced at the bottom In recent years, steam strippers have become integral parts of industrial plant…

Facts at Your Fingertips: Acid Storage

Most common acids can be stored in horizontal or vertical ASME-type tanks, as shown in the figures to the right, or vertical API-type tanks. Horizontal, carbon-steel ASME-type tanks of 10,000 — 40,000 gal capacity should have a plate thickness of…