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Design for Safety: Tips for Proactive Risk Reduction

Thoughtful design can help reduce safety risks at process plant sites by proactively eliminating possible hazards and modifying personnel behaviors Safety is an important value in any organization, but is particularly important in the chemical process industries (CPI) when the…

Wireless Data Collection: Stop Chasing Reliability Data

A routes-by-exception reliability strategy helps improve safety and efficiency, while preserving competitive advantage in a changing marketplace In recent years, maintenance and reliability experts have often talked about the massive wave of retirements leaving chemical plants, creating a shortage of…

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Facts At Your Fingertips: Stainless Steels and Corrosion

Stainless steels are common materials for process equipment and components in the chemical process industries in large part because of their corrosion resistance. This one-page reference reviews the properties of stainless steels with regard to corrosion resistance. Passive layer Stainless…

Safety Aspects in the Instrumentation of Process Plants

Safety is often underestimated when planning, operating and maintaining process-measuring equipment. Sensors with SIL certification, alone, do not make the process safe. It is important to avoid systematic errors during planning, installation and operation The correct installation of a temperature…

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Open Process Automation is Gaining Sustainable Momentum

Digital transformation in the chemical process industries demands open architecture, enterprise-wide interoperability and a focus on sustainability. Progress discussed here is moving the industry in that direction Many companies in the chemical process industries (CPI) are currently pursuing digital transformations…

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Non-Invasive Temperature Measurement in the CPI

While thermowells have become well-established, they have potential drawbacks that can affect their performance. The benefits of alternative non-invasive temperature sensing is presented here Temperature is one of the most important parameters for industrial processes, providing a key indicator of…

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Facts at your Fingertips: Air-Moving Equipment for Pneumatic Conveying

In a typical bulk-solids pneumatic-conveying system, an air mover is used to generate the necessary air flowrate and pressure required to transport a solid material through a pipeline at a given rate. This one-page reference discusses the operating mechanisms and…

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ESG Programs: Understanding the Untapped Opportunities

While it may be easy to fixate on the costs and efforts associated with implementing ESG programs, taking a closer look at ESG can reveal many untapped advantages Environmental, social and governance (ESG) programs are intended to encourage companies to…

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Scaling Up Hydrogenation Processes for Biomass Conversion

When scaling up new processes involving complex feedstocks, such as biomass, well-defined mixing is key. Guidelines presented here will help to efficiently move biomass hydrogenation reactions from the laboratory to commercial-scale operations One of the most promising pathways to biomass-based,…

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New Applications for Spiral-Tube Heat Exchangers

A decades-old, yet less well-known type of heat exchanger offers advantages for new and emerging applications Spiral-tube or helically-coiled heat exchangers have been around for decades addressing sample cooling, mechanical seal cooling, vent condensers, vaporization and general heating or cooling…