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A Boundless Future for Process Control in the CPI

Emerging automation-system architectures will provide the foundation required for optimized operations across the enterprise For decades, when a person mentioned process control, most engineers’ minds went to proportional integral derivative (PID) loop control, interlocks, safety and advanced process control. Perhaps…

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Owning Your Career: Transitioning From a Technical Role

Making the decision to change career paths from a technical role to a more managerial one can be difficult. Here are some considerations to take into account As a technically trained chemical engineer, career opportunities are very broad with respect…

What Manufacturing Sites Can Learn from Municipalities About Water Loss

Accurate water-monitoring technologies support short- and long-term sustainability goals in both municipalities and the industrial sector In recent years, São Paulo, Cape Town and other major world cities have come dangerously close to running out of water, and the criticality…

Bulk Solids Centers Support Research and Education

Bulk-solids handling is a critical aspect of many product manufacturing processes throughout the CPI, but the field is often underappreciated. Research centers that specialize in bulk-solids handling and particle technology are important resources for expanding knowledge and solving technical challenges…

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Pneumatic Conveying Basics

Pneumatic conveying is a versatile method for transporting powders and other solid materials within chemical process plants. Success depends on understanding science and applying specific experience Undergraduate engineering programs include little instruction about powder handling. While there may be some…

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Facts at your Fingertips: Mixing Intensity in Stirred Tanks

The ability to quantify liquid motion in a stirred tank is a basic step toward understanding how mixing influences process results. Quantifying mixing according to a mixing index (MI) can evaluate and predict mixing intensity related to fluid velocities in…

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Precoat Filter Demineralizers in Steam Loops

By minimizing, or even eliminating, the need for blowdowns in steam systems, precoat filter demineralizer systems can greatly contribute to water-conservation efforts Steam is essential in any chemical process plant, primarily for generating heat and power. Power generation (the largest…

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Facts At Your Fingertips: Fractional Solvent-Free Melt Crystallization

Fractional crystallization is a stage-wise separation technique that relies upon the liquid-solid phase change and enables the purification of multi-component mixtures, as long as none of the constituents can act as a solvent to the others. Thanks to the level…

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Boiler Water Essentials: Water Is Water (Not)

When it comes to water used in boilers, it is important to remove potentially problematic impurities. This offers a potentially huge return on investment, even with the prevention of just one major upset, let alone recurring failures Several decades ago,…

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Predictive Maintenance Implementation

Five common mistakes associated with implementing predictive maintenance tools are discussed here, along with five ways to avoid them Predictive maintenance (PM) implementation can be a daunting task. There are many factors to consider and many ways that things can…