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A world-first process for recycling aluminum-smelter waste to be piloted in Tasmania

Aluminum smelting operations require molten cryolite, also commonly called bath, to serve as the electrolyte and dissolve alumina. A typical smelter produces excess bath over time, and there are few markets for reuse or recycle of this material, especially as…

Enzyme engineering breaks out of the cell

A new approach to enzyme engineering has overcome many of the operating challenges associated with large-scale bio-based manufacturing processes by designing enzymes that can thrive outside living cells, eliminating complexity and improving reaction yields. eXoZymes’ (Monrovia, Calif.; www.exozymes.com) cell-free enzyme…

Nanofibers dramatically increase catalytic activity for ultra-low-iridium electrolysis

Decreasing the dependence on expensive platinum-group metals like iridium is vital for the expansion of “green” hydrogen production via proton-exchange membrane (PEM) water electrolysis. Efforts to develop lower-iridium catalytic components for electrolysis have typically focused on mixing iridium into a…

Substituting cobalt in high-strength alloys

A team of scientists at Pacific Northwest National Laboratory (PNNL; Richland, Wash.; www.pnnl.gov) recently unveiled a modified version of the “superalloy” Inconel 617, in which cobalt — a component of the alloy that is also a critical material with significant…

Plant Watch: April 2025

Plant Watch Saint-Gobain Ceramics to construct catalyst carriers plant in New York March 11, 2025 — Saint-Gobain S.A. (Courbevoie, France; www.saint-gobain.com), through its subsidiary Saint-Gobain NorPro, intends to build a new manufacturing facility in Wheatfield, N.Y. With an investment of…

Nanofiltration approach recovers aluminum from process waste

The industrial production of aluminum involves electrolysis of alumina (Al2O3) in molten cryolite, a mineral used as a solvent for the aluminum oxide raw material. Over time, the cryolite accumulates impurities, such as sodium, lithium and potassium ions, which degrade…

The industry’s most comprehensive biodegradability assessments — even for large polymers

For product developers, understanding a substance’s biodegradability is essential in many applications to ensure compliance with toxicity and environmental regulations. Aropha, Inc. (Cleveland, Ohio; www.aropha.com) has developed a platform for biodegradability testing that reaches far beyond the typical breadth of…

Upcycling of difficult plastics with metathesis

Polybutadiene (PB) and acrylonitrile butadiene styrene (ABS) are widely used polymers in a number of products (including vehicle tires, kitchen appliances, computer hardware, toys and others), but are not generally recycled. Researchers at Oak Ridge National Laboratory (ORNL; Oak Ridge,…

Metal complex surfactants allow reactions in water without organic solvents

One way to develop safer, more-sustainable chemical processes is to substitute potentially harmful chemicals with less-risky alternatives. Organic solvents, which are widely used in industrial processes, can pose health, safety and environmental risks. Researchers at Rice University (Houston, Tex.; www.rice.edu)…

Temperature Measurement Optimizes Processes

Enhanced measurement capabilities offer more reliable control to boost quality, reduce waste and ensure safety As optimization, sustainability and safety initiatives continue to be a driving force in the chemical process industries (CPI), accurate, responsive and reliable temperature measurements are…