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Industry Adoption of Open Process Automation

Presented here is a description of the Open Process Automation Standard and a progress report on its implementation by industry Open Process Automation (OPA) is an end-user company-driven industry movement to transform the industrial control-system market from one that supplies…

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A Boundless Future for Process Control in the CPI

Emerging automation-system architectures will provide the foundation required for optimized operations across the enterprise For decades, when a person mentioned process control, most engineers’ minds went to proportional integral derivative (PID) loop control, interlocks, safety and advanced process control. Perhaps…

Bulk Solids Centers Support Research and Education

Bulk-solids handling is a critical aspect of many product manufacturing processes throughout the CPI, but the field is often underappreciated. Research centers that specialize in bulk-solids handling and particle technology are important resources for expanding knowledge and solving technical challenges…

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Pneumatic Conveying Basics

Pneumatic conveying is a versatile method for transporting powders and other solid materials within chemical process plants. Success depends on understanding science and applying specific experience Undergraduate engineering programs include little instruction about powder handling. While there may be some…

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Boiler Water Essentials: Water Is Water (Not)

When it comes to water used in boilers, it is important to remove potentially problematic impurities. This offers a potentially huge return on investment, even with the prevention of just one major upset, let alone recurring failures Several decades ago,…

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Precoat Filter Demineralizers in Steam Loops

By minimizing, or even eliminating, the need for blowdowns in steam systems, precoat filter demineralizer systems can greatly contribute to water-conservation efforts Steam is essential in any chemical process plant, primarily for generating heat and power. Power generation (the largest…

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Design for Safety: Tips for Proactive Risk Reduction

Thoughtful design can help reduce safety risks at process plant sites by proactively eliminating possible hazards and modifying personnel behaviors Safety is an important value in any organization, but is particularly important in the chemical process industries (CPI) when the…

Safety Aspects in the Instrumentation of Process Plants

Safety is often underestimated when planning, operating and maintaining process-measuring equipment. Sensors with SIL certification, alone, do not make the process safe. It is important to avoid systematic errors during planning, installation and operation The correct installation of a temperature…

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Non-Invasive Temperature Measurement in the CPI

While thermowells have become well-established, they have potential drawbacks that can affect their performance. The benefits of alternative non-invasive temperature sensing is presented here Temperature is one of the most important parameters for industrial processes, providing a key indicator of…

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ESG Programs: Understanding the Untapped Opportunities

While it may be easy to fixate on the costs and efforts associated with implementing ESG programs, taking a closer look at ESG can reveal many untapped advantages Environmental, social and governance (ESG) programs are intended to encourage companies to…