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Integrated Risk-Management Matrices

An overview of the tools available to reliability professionals for making their organization the best-in-class Since the 1960s, process facility operators have made concerted efforts to improve the overall reliability and availability of their plants. From reliability theory to practical…

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Reliability and Maintenance: Performance Trends of Top Performers in the CPI

Focusing on a ‘reliability culture,’ mechanical availability and optimum costs leads to top performance Three factors drive manufacturing performance in the chemical process industries (CPI). These factors establish an operational culture that creates maximum availability of assets (mechanical availability) at…

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Characterize Bulk Solids to Ensure Smooth Flow

To minimize problems associated with handling all types of bulk solids, engineers must adopt a systematic approach to characterizing the flow and mechanical properties of the materials under a variety of operating conditions Bins, hoppers, feeders, and conveyors handle bulk…

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Shell-and-Tube Heat Exchangers: The Design Cycle

Following this step-by-step approach will ensure that the heat exchanger will perform as required when finally fabricated Shell-and-tube heat exchangers are among the most commonly used equipment in the chemical process industries (CPI), especially in petroleum refineries and chemical manufacturing…

The Relationship Between Materials Selection and Machining Processes

An awareness of the impact of materials selection on the machining processes for small, complex components can affect overall end-product quality and costs The importance of material selection for small, complex components found in equipment critical to the chemical process…

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Superheater Problems in Steam Generators

Knowing the features of a good boiler will prevent problems associated with a poor design Oil- and gas-fired package steam generators (or boilers; Figure 1) are used in chemical plants, power plants, petroleum refineries and in cogeneration plants to generate…

PSA Technology: Beyond Hydrogen Purification

Pressure swing adsorption technology is well known for H2 purification applications, but the technique can also be used for other gas-separation processes in petroleum refining facilities Pressure swing adsorption (PSA) is a well-established process for the separation and purification of…

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Point-Level Switches for Safety Systems

Industries that manufacture or store potentially hazardous materials need to employ point-level switches to protect people and the environment from spills Safety is an important and common subject of discussion in the chemical process industries (CPI) today. Conversations on safety…

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An Overview of Filtration

Understanding how different filtration methods work leads to a more informed decision when selecting a filtration system Filtration is arguably the most commonly used unit operation in the chemical process industries (CPI). The range of applications for this important unit…

Emissions Regulations and Control

Harnessing new technologies for best practices in pollution control could lead to a more ideal framework of policies and programs Fugitive emissions are managed in a variety of ways around the world, ranging from detailed prescriptive control to suggested guidance.…