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Seal Considerations to Reduce Fugitive Emissions

By understanding the basics of industry standards, such as API 682, plants can make great strides in controlling fugitive emissions related to equipment seals Chemicals that unintentionally leak from equipment into the atmosphere are known as fugitive emissions. These gases…

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Modular Process Design: Chemical and Thermal Recycling of Acids

In order to recycle spent acids from different applications, a design approach based on different process modules gives operators the flexibility needed to handle different contaminants Spent or waste acids (SA) containing sulfuric or nitric acid are a byproduct of…

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Acid Recovery and Recycle Technologies

This overview of a number of different methods for handling spent acids will help operators select the technology most suited for a given application The most common pickling, leaching and passivation acids are the mineral acids: sulfuric, hydrochloric and nitric.…

Steam Quality Considerations

Steam often provides the majority of heat, but its quality is not always carefully managed. Here are some tips on how to improve and maintain steam quality Plant operations focus on production activity, maintaining tight control on process algorithms, feedstocks…

High-Purity Water Simplified

There are a number of process technologies available to meet the strict standards for high-purity water in different industrial sectors It is easy to think that the water coming out of our faucets can be used anywhere. Although potable water…

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Updating Legacy Rotating Equipment

A brief look at the benefits of installing modern materials and design upgrades through retrofit projects in chemical plants Modern chemical manufacturing plants depend on the reliable operation of numerous important assets to maintain productivity. Retaining legacy equipment is a…

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Determining Overall Pump Lifecycle Costs

Beyond the purchase price, there are other optimizable costs that will help moderate pump-related expenses, when estimating pump lifecycle costs Facility managers who rely on industrial pumps for the various liquid-transfer duties in their manufacturing processes may occasionally think that…

Sustaining Effective Process Safety Programs at CPI Facilities

The elements needed for excellence in a process safety program are known, but achieving top-level process safety performance requires sustained effort and focus Efforts to achieve excellent process-safety performance at chemical process industries (CPI) facilities are nothing new [1]. Experience…

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Sampling System Design: Managing System Variables

Understanding the effect of flowrate, velocity, density, viscosity, pressure drop, friction, components and sample line sizes will help you design a sampling system The primary goal when designing an analytical sampling system is to ensure timely, accurate measurements. The sooner…

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Evaporators: Design Concepts and Equipment Selection

This primer provides guidance on key aspects to consider when designing and specifying evaporators, which are used in a diverse array of industrial sectors Industrial evaporators are used to remove a solvent from a non-volatile solute to obtain a concentrated…