Rupture disks are non-reclosing pressure-relief devices that protect vessels, such as reactors, from damaging over-pressurization (or vacuum) conditions. Temperature can affect rupture-disk burst pressures in ways that users should understand before ordering them (Figure 1). This one-page reference provides an…
Superalloys, also known as high-performance alloys, are considered as materials of construction for process equipment in applications involving high temperatures, highly corrosive environments and those requiring high strength properties. Many commonly used superalloys in the chemical process industries (CPI) use…
The use of molecular hydrogen is common across the chemical process industries (CPI). Annually, 70 million metric tons of H2 are produced worldwide. Most industrial H2 production currently occurs via steam reforming of methane, but production via water electrolysis is…
Storage tanks that are freely vented to the atmosphere are known as aboveground atmospheric storage tanks (ASTs). ASTs have a vertical cylindrical configuration and can be identified by the open vent nozzle on the tank roof. This one-page reference outlines…
When transferring stored bulk-solids materials from hoppers, bins and silos, flow stoppage can occur because of bridging or arching at the vessel outlet. Hopper outlets must be large enough to prevent cohesive arches or stable ratholes from developing. Determining the…
Understanding project risks is critical to arriving at useful cost estimates. Since each capital project in the chemical process industries (CPI) is somewhat unique, it can be difficult for engineers and project leaders to price risks in their estimates and…
Periods of reduced heat-transfer-fluid (HTF) system operation offer opportunities for mechanical integrity engineers to perform necessary maintenance. Here are suggestions for using the downtime for maintenance tasks. Safety These activities support ongoing safety of the HTF unit. Leak repairs. Repair…
Removing solids from a stream of air or other gases is an important operation across virtually all sectors of the chemical process industries (CPI). In many cases, gas-solid separation is motivated by the need to reduce environmental impact and health…
Removal of dissolved ions from industrial process water, boiler feedwater or wastewater is a common challenge for facilities in the chemical process industries (CPI). Ion exchange (IX) systems offer one possible solution for demineralization, purification or wastewater-treatment applications. Ion exchange…
Industrial crystallization processes are widely used in the chemical process industries (CPI) for their ability to separate and purify products in a single step, often to greater than 99.9% purity. Crystal growth proceeds after nucleation, a molecular aggregation process whereby…