Injecting gases through a diffuser into a liquid is an important aspect of many operations in the chemical process industries (CPI). Important applications include dissolving reactant gases into a liquid phase for further reaction (such as in hydrogenation, oxidation, ozonation),…
Heat transfer fluids (HTFs) provide heating and cooling of process equipment, including reactors, autoclaves, distillation columns, reboilers, mixers and dryers. HTF system designs should provide for effective system venting, both of residual water at startup and of degradation products during…
Alternating-current (a.c.) induction motors are widely used throughout the chemical process industries (CPI) and other manufacturing sectors to convert electrical energy into mechanical energy to power rotating equipment, such as centrifugal pumps, compressors and fans, as well as other industrial…
Cleaning equipment surfaces is critical for processes involving biological materials to prevent microbial contamination. Clean-in-place (CIP) systems play a key role. In addition to preventing contamination, CIP systems also remove grit, scale and organic matter, which may affect process performance.…
Industrial gases are critical for a wide range of applications throughout the chemical process industries (CPI). Many of these gases must be separated from others, such as nitrogen from air, or hydrogen from natural gas using physical gas-separation techniques that…
Predictive maintenance (PdM) programs can provide advanced warning of equipment problems and potential failures. This one-page reference provides brief descriptions of six common predictive maintenance methods. Infrared thermography Continuous monitoring of equipment temperature over time has the potential to identify…
Chemical process industries (CPI) facilities often present a number of potential respiratory hazards, including airborne particles, toxic chemicals and low-oxygen environments, that may require the use of respiratory personal-protective equipment (PPE). This reference outlines the major categories for respiratory protection…
Process hazards analyses (PHAs) are structured reviews during the engineering design process intended to detect potential hazards that were not addressed by the design team. This one-page reference describes commonly employed PHA methods. PHA methods PHAs are often conducted or…
Flexible intermediate bulk containers (FIBCs), sometimes known as bulk bags, are widely used in the chemicals, pharmaceuticals, food, agriculture and other chemical process industries (CPI) sectors, to transport and store dry, flowable bulk-solid materials, such as granules, powders, grains, clays,…
Filtration is arguably the most common unit operation in the chemical process industries (CPI). Filtration processes can be divided into three broad categories: cake filtration, where the incoming slurry contains enough solid material to form a cake on the filter…