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New screening method reveals microbial enzymes for breaking down PET

Breaking down polyethylene terephthalate (PET) into its constituent monomers under mild conditions is a key goal of plastics recycling. Knowledge of how many naturally occurring enzymes are capable of breaking down PET, and which would be most effective in industrial…

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Plasma plays a part in cleaner ammonia production

Despite the abundance of nitrogen and hydrogen, industrial ammonia synthesis remains an energy-intensive process. Electrochemical methods have been suggested as potentially lower-energy alternatives to traditional ammonia synthesis, but these newer technologies often struggle with achieving key performance metrics. By integrating…

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UV-sterilized bioreactor could reduce costs for bioproducts

Capital intensity is among the current constraints on industrial-scale fermentation, because the hardware for steam sterilization of bioreactors is complex and expensive. After recently emerging from stealth status, the startup company Biosphere (Oakland, Calif.; www.biosphere.io) has launched a new reactor…

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Efficient cavitation-based method for challenging oil separations

Many separation processes depend on chemical or thermal principles, such as solvent extraction or distillation, but in some cases, mechanical methods can provide effective separations with lower cost and energy requirements. Eirex (Vaughan, Ont., Canada; www.eirex.ca) has developed a proprietary…

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First open process automation (OPA) control system at a commercial manufacturing facility

An ExxonMobil Corp. (Spring, Tex.; www.exxonmobil.com) adhesive-resin finishing facility in Baton Rouge, La. has become the first commercial process-manufacturing facility to be controlled by an open, standards-based process automation system. This is a departure from the closed, proprietary systems currently…

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Aerogel insulation

A pilot plant intended to manufacture silica aerogel products for different applications, including spray insulation, is being planned by the company Aeroskin Tech AG (Zurich, Switzerland; www.aeroskintech.com). Aerogels are dried gels that maintain their volume when dried, and have nanoscale…

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Expanded database tool for olivine samples

Olivine, a magnesium-iron silicate mineral, is common in the earth’s subsurface, and can sometimes contain other valuable elements, such as cobalt, manganese and nickel. Olivine has been explored as a possible sink for atmospheric carbon dioxide in carbon-capture methods that…

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New sustainable materials from recycled carbon nanotubes

Recycling materials, such as plastics and metals, is an attractive, but challenging path toward sustainable material manufacture. Now, researchers have made a discovery that may have far-reaching implications in material manufacture by positioning carbon nanotube (CNT) fibers as a sustainable…

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Carbon-neutral calcium carbonate process uses emissions from steel-making plant

Construction is imminent for a carbon-capture project aimed at reducing CO2 emissions from steel production while producing carbon-neutral calcium carbonate. At the U.S. Steel (Pittsburgh, Pa.; www.ussteel.com) manufacturing facility in Gary, Ind., a carbon-capture system designed by CarbonFree (San Antonio,…

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Creating ultrathin gold films with the largest continuous area

Thin gold films offer a broad range of benefits for electronics due to their high electrical conductivity and transparency. Current manufacturing methods are unable to achieve gold films thinner than 10 nm, and are also limited in the area and…