At the 2024 Spring Meeting of the American Institute of Chemical Engineers (AIChE; www.aiche.org), a team from the National Energy Technology Laboratory (NETL; www.netl.doe.gov) presented on a recently patented technology for the removal of critical and heavy metals from wastewater…
Brewers’ spent grain (BSG) is the most significant byproduct of the beer-brewing industry, making up 85% of the total waste. Globally, about 36.4 million ton/yr of spent grain are produced. This spent grain is typically discarded after its primary use…
Plant Watch Asahi Kasei starts operation of multi-module hydrogen pilot plant in Japan May 14, 2024 — Asahi Kasei Corp. (Tokyo; www.asahi-kasei.com) opened a new hydrogen pilot plant in Kawasaki, Japan. In the pilot plant, four 0.8-MW electrolyzer modules are…
New packings and trays encourage effectiveness and energy efficiency in traditional and emerging applications Equipment for distillation, absorption, stripping, extraction and phase separation plays a major role in the chemical process industries (CPI). However, separation processes are notoriously energy intensive,…
Plastic products have evolved to play a prominent role in our daily lives. They are generally durable and lightweight, making them ideal for a broad spectrum of applications, such as: improving efficiency of automobiles; extending the shelf-life of foods; providing…
Gallium and germanium are considered critical materials due to their multiple uses in semiconductors, optics, healthcare and pharmaceuticals, and other high-technology applications. Current solvent-based extraction methods for recovering these elements suffer from significant drawbacks, such as low separation efficiency, poor…
A process commercialized by Fortera Corp. (San Jose, Calif.; www.forteraglobal.com) creates a cement product that reduces CO2 emissions by 70% on a ton-for-ton basis, and can be blended with conventional cement or used as a standalone material to make ready-mix…
Most modern chemical processes require some means of rejecting heat for maintaining process efficiency, product quality and plant safety. Examples of heat rejection include cooling crystallization liquid, cooling reactor effluent, condensing material from a distillation column and cooling steps in…
E-Cracking Last April, BASF SE (Ludwigshafen, Germany; www.basf.com), SABIC (Riyadh, Saudi Arabia; www.sabic.com) and Linde Engineering (Pullach, Germany; www.linde-engineering.com) inaugurated the world’s first demonstration plant for large-scale electrically heated steam-cracking furnaces. Following three years of development, engineering, and construction work,…
Developing a new technology from idea to commercial production involves major risks. Presented here are tools that project-management teams can use to mitigate them Technology development in the chemical process industries (CPI) involves designing and building facilities for which there…