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Chemical Engineering

Drive to Zero Process Safety: Mapping Cultural Risk Factors

Proactive culture evaluation closes the gap between root causes and cultural factors to promote sustainable safety leadership while also preventing recurring accidents and chronic incidents Incident investigations commonly show that human factors have led to process safety issues. Yet, despite…

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Can We Skip Pilot and Demonstration Studies?

When scaling up from laboratory experiments to full-scale production, there are a strong set of reasons for constructing intermediate pilot-scale plants, but there are also some scale-up situations where it may pay off to skip the pilot studies Pilot-plant studies…

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Kiln-free, bio-based “sintering” makes low-carbon, ceramic-like materials

A new process called BioSintering takes advantage of plant-based bio-active molecules to fuse together particles at mild temperatures, yielding an alternative material for conventional ceramic tiles with a much lower carbon footprint. Developed by Dekiln (Manchester, U.K.; www.dekiln.com), the technology…

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Novel saltwater fermentation process yields seaweed-based bioplastics

Polyhydroxyalkanoates (PHA) are a class of biodegradable plastic materials that can be produced via a range of biological processes. Due to their versatile production pathways and physical properties, they have become an emerging alternative to fossil-based plastics. A new production…

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Thermal management system for data centers boosts cooling efficiency and shrinks footprint

Fast-growing power densities within the server racks at new data centers often generate enough heat to quickly overwhelm legacy air- and liquid-cooling methods, and managing the thermal load is becoming a constraint for the data-center infrastructure that supports AI. A…

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New technology unlocks longer lifespan for all-solid-state batteries

A new manufacturing technique is helping to overcome some of the major hurdles in developing more reliable and durable all-solid-state batteries. Combining a controlled sintering step with precise passivation, researchers from Paul Scherrer Institute PSI (Villigen, Switzerland; www.psi.ch) focused on…

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Porous electrodes enable high-pressure electrolysis

Much hydrogen produced via water electrolysis (“green” hydrogen) requires downstream compression for end use or storage. A new electrolyzer concept developed by Supercritical Solutions Ltd. (London; www.supercritical.solutions) produces high-pressure hydrogen using a membraneless technology. “Supercritical’s technology outputs hydrogen at pressures…

Choosing the Right Toll Processing Partner to Navigate Supply Chain Disruption

In a sector where capacity constraints, regulatory demands, and raw material shortages increasingly threaten day-to-day operations, it is crucial for chemical processors to understand the key factors to consider when selecting a toll processing partner Chemical manufacturers are currently working…

Research project looks to eliminate PFAS and iridium from PEM electrolysis

The PEM (proton exchange membrane) electrolysis process, which is particularly suitable for producing green hydrogen when the supply of electricity from wind power and photovoltaic systems fluctuates, is still very expensive compared to production using fossil fuels. Sustainability is also…

Saint-Gobain makes acquisitions in Dominican Republic, Belgium and the Netherlands

Saint-Gobain S.A. (Courbevoie, France) is reinforcing its construction chemicals position with an agreement to acquire a majority stake in Morteros de Europa in the Dominican Republic; and an agreement to acquire Grouttech, i.e. Grout Techniek B.V. (Netherlands) and Grout Techniek…