Petroleum refiners are taking steps to support and increase operational flexibility and business agility as logistical challenges and economic headwinds build, and policy certainty is difficult to find Amid the current economic climate, business agility and operational flexibility have emerged…
This article provides an overview of the engineering, design and operational considerations associated with reactors and vessels, bridging the gap between theoretical design codes and applied process engineering Pressure vessels and reactors are critical components in chemical processes. Their design…
For effective mechanical conveying of bulk solids in the chemical process industries (CPI), equipment should be tailored to the specific needs of the solids-handling application The sheer diversity of bulk-solid materials encountered across the chemical process industries (CPI), including agricultural…
The continued and expanding use of digitalization technologies in the process industries have pushed facility operations from “automated” — featuring distributed control systems, programmable logic controllers, safety instrumented systems and others — toward “autonomous” operations, where technologies like machine-learning, open-software-defined…
A team of researchers at Iowa State University (ISU; Ames; www.iastate.edu) have developed a new bioreactor concept that streamlines production of value-added bioproducts at smaller scales by integrating three process steps (fermentation, product extraction and separation) into a single, compact…
Textile waste is one of the fastest-growing waste streams globally, and there are limited options available to efficiently recycle end-of-life textiles into useful materials. A new recycling approach developed by Renasens (Stockholm, Sweden; www.renasens.com) utilizes supercritical CO2 to recover intact…
Ammonia is a critical input for agricultural fertilizers, but NH3 production is plagued by volatile prices, difficult global logistics and high CO2 emissions. A new NH3-production system from the startup TalusAg (Austin, Texas; www.talusag.com) addresses these challenges with a modular…
Over decades of experimentation, molten-salt nuclear reactors have been shown to deliver high-temperature heat and extremely efficient electricity at reduced pressures. However, these reactors have yet to make the leap into widespread industrial adoption. Terrestrial Energy Inc. (Charlotte, N.C.; www.terrestrialenergy.com)…
A process for making pigments from cellulose for use in cosmetics, food and coatings applications has scaled up from a 1-ton/yr pilot unit to a process capable of generating multiple-hundreds of tons per year in a toll-manufacturing setting. The cellulose-derived…
Lubrizol (Cleveland, Ohio; www.lubrizol.com) recently began producing chlorinated polyvinyl chloride (CPVC) resin in commercial reactors equipped with light-emitting diodes (LEDs) as the light source, instead of the conventional mercury lamps. The company’s LED reactor technology enhances the thermal stability of…