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Separation Processes

An Investigation of Premature Flooding in a Distillation Column

Surprising observations regarding flooding in the upper fractionation trays of an atmospheric crude-petroleum distillation column are investigated In industial distillation processes, flooding is an abnormal, but relatively common, process condition in which liquid accumulates in the column. The accumulation may…

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Commercializing Process Technologies

New technologies can provide competitive advantages compared to established processes, but significant effort is required to transition a promising concept into a commercial reality Many students study chemical engineering with the aspiration of someday inventing an innovative process that could…

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Facts at your Fingertips: Distillation

Computer-generated simulations of distillation processes are often validated experimentally. This reference discusses three concepts that influence comparisons between experimental results and simulation predictions: vapor-liquid equilibrium (VLE) of the components; relative liquid-to-vapor flowrates (L/V ratios in the column); and vapor-liquid contactor…

Brewing Technology: An Old Art Looks Forward

Research and development in the brewing industry is peaking, driven by efforts to improve quality, efficiency and sustainability Within the chemical process industries (CPI), the brewing industry is among the sectors with the deepest historical roots and the most entrenched…

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Extracting gold without cyanide

The first gold using a process without cyanide and without mercury has been produced using technology from CSIRO Minerals Technology (www.csiro.au) at a demonstration plant in the Western Australian goldfields town of Menzies. Cyanide is used in more than 90%…

Experimental Methodologies to Verify Distillation Simulations

Presented here are practical considerations concerning the equipment and methods used for experimental verifications of simulations The use of process simulation tools for modeling distillation columns is invaluable for designing plant-scale columns. However, it can be difficult to know if…

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Acid Recovery Becomes the Norm

As environmental and transportation regulations become more stringent around the world, treating spent acids is becoming less of an option and more of a necessity Acids play many different roles in a large number of sectors of the chemical process…

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Facts at your Fingertips: Filtration Process Design

Designing a new solid-liquid filtration process or optimizing an existing one requires consideration of a number of factors aside from the type of filter that will be used. This one-page reference reviews two groups of considerations: one related to equipment,…

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Liquid-Liquid Extraction: Generating Equilibrium Data

Equilibrium data and related information gathered from a liquid-liquid extraction laboratory “shake test” can provide information for process feasibility and column-type selection in the scaleup of liquid-liquid extraction processes Most chemical engineers have had the experience of dealing with problematic…

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Solvent-based process to recycle multilayered film

Later this year (Q4 2018), APK AG (Merseburg, Germany; www.apk-ag.de) will start up the first commercial plant to recycle multilayer packaging using the company’s solvent-based Newcycling process. The plant will process 8,000 metric tons per year (m.t./yr) of post-industrial multilayer…